ABB IRBT 4003S - Tab 2: Installation and Operation

3HEA 800 970-001 Rev. D, Mars 2006 Installation and operation i
Installation and operation
Tab 2: Installation and operation
1 Unpacking and handling 1
1.1 Lift 1
1.1.1 Lifting instructions 1
1.1.2 Lifting the track motion 1
1.2 Acceptance inspection 2
1.2.1 Identification 2
1.2.2 Contents 2
1.2.3 Inspection 2
1.2.4 Cleaning 2
1.3 Moving the carriage manually 3
1.3.1 Release the brake from the BRB 3
2 Mechanical installation 5
2.1 Foundation 5
2.1.1 Robustness 5
2.1.2 Incline 5
2.1.3 Static loads 5
2.1.4 Dynamic loads 5
2.2 Preparations 6
2.2.1 Recommendations for mounting 6
2.3 Stand assembly 8
2.3.1 Procedure 8
2.3.2 Positioning the stand 9
2.3.3 Adjusting the level 10
2.3.4 Fitting the linear guides 11
2.3.5 Geometric adjustment of track motion 12
2.3.6 Installing gear racks 20
2.3.7 Securing the stand to the foundation 22
2.3.8 Fitting the cover plates 22
2.3.9 Fit the side plates 23
2.4 Installation of Zone Division 24
2.4.1 Installing the Zone Division 24
2.5 Fitting the cable tray and manipulator 25
2.5.1 Fitting the cable tray 25
2.5.2 Fitting the manipulator 26
2.5.3 Mounting the drive unit 27
3 Electrical installation 29
3.1 Robot cable harness 29
3.1.1 Connection point J1 29
3.2 Connections/Wiring diagrams 30