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Abbott VP 2000 User Manual

Abbott VP 2000
288 pages
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Abbott Molecular Inc.
1300 E. Touhy Ave.
Des Plaines, IL 60018
30-608308/R1—September 2008
Abbott VP 2000™
Processor
Service Manual
© 2008 Abbott Laboratories

Table of Contents

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Abbott VP 2000 Specifications

General IconGeneral
BrandAbbott
ModelVP 2000
CategoryLaboratory Equipment
LanguageEnglish

Summary

Safety

Significance of These Safety Instructions

Emphasizes the critical importance of adhering to safety guidelines.

Product Safety

Discusses safe use and potential hazards associated with the product.

Safety of the Overall System

Covers system-wide safety considerations and measures.

Instrument-related Hazards and Safety Measures

Details hazards specific to the instrument and necessary precautions.

Other Hazards and Safety Measures

Addresses additional hazards and required safety measures.

Decontamination

Procedures and guidelines for decontaminating the instrument.

Technical Data

Theory of Operation

Explains how the microprocessor-controlled system functions.

Technical Data and Requirements

Lists technical specifications, dimensions, and electrical requirements.

Installation

Abbott VP 2000 Processor Installation Checklist

Checklist to be completed after each successful installation.

Pre-Installation Checklist

A comprehensive checklist to verify site readiness before installation.

Instrument Installation

Step-by-step guide for installing the instrument components.

Installation of Instrument Software

Guide for installing the necessary software onto the computer.

Maintenance and Diagnostic Procedures

Maintenance Procedures

Overview of the two levels of maintenance for the instrument.

Level II - Field Service Maintenance

Details maintenance tasks performed by authorized field service personnel.

Preventive Maintenance Schedule

Outlines the schedule for performing preventive maintenance tasks.

Mainframe Tests and Setup Procedures

Procedures for performing mainframe tests and setup verification.

Electrical Test

Procedures for performing electrical tests on the instrument.

Troubleshooting

Purpose of This Section

Explains information for resuming operation after a problem occurs.

Fault Diagnostics

Guidelines and hints for isolating service problems to specific modules.

Built in Test

Describes the instrument's built-in diagnostic tests for sensors and motors.

Symptoms and Faults

Lists common symptoms and potential causes or modules to check.

No X Movement: Fault 1.0

Troubleshooting steps for issues with X-axis movement.

No Y Movement: Fault 2.0

Troubleshooting steps for issues with Y-axis movement.

No Rotation Movement: Fault 3.0

Troubleshooting steps for issues with rotation movement.

Test Control Module Lights All Eights, Arm Does Not Move: Fault 4.0

Troubleshooting for control module lights and arm movement failures.

Test Control Module Does Not Light Up: Fault 5.0

Troubleshooting steps when the control module does not illuminate.

Test Control Module Fault Light Is ON: Fault 6.0

Troubleshooting steps when the control module fault light is active.

System Fan Does Not Run: Fault 7.0

Troubleshooting steps for a non-operational system fan.

Robotic Arm Does Not Follow Program or Manual Command: Fault 8.0

Troubleshooting for robotic arm response to programs or commands.

Rotation Robotic Arm Rotates and Chatters: Fault 9.0

Troubleshooting steps for robotic arm rotation noise or erratic movement.

General Erratic Behavior of Robotic Arm: Fault 10.0

Troubleshooting for general erratic behavior of the robotic arm.

System Will Not Execute a Program: Fault 11.0

Troubleshooting steps when the system fails to execute programs.

Slide Basket Not Aligned With Vessels: Fault 12.0

Troubleshooting steps for issues with slide basket alignment.

Fluid Will Not Recirculate: Fault 14.0

Troubleshooting steps for problems with fluid recirculation.

Fluid Will Not Fill Rinse Tank: Fault 15.0

Troubleshooting steps for issues with the rinse tank not filling.

Rinse Tank Overflows: Fault 16.0

Troubleshooting steps for rinse tank overflow issues.

Fluid Flow Rate Incorrect: Fault 17.0

Troubleshooting steps for incorrect fluid flow rates.

No Air Movement in Dryer: Fault 18.0

Troubleshooting steps for lack of air movement in the dryer.

No Heat in Dryer: Fault 19.0

Troubleshooting steps for lack of heat in the dryer.

Unit Does Not Work (No Movement, No Lights): Fault 20.0

Troubleshooting for a completely non-functional unit.

Improper Operations During Initial Startup Procedure: Fault 21.0

Troubleshooting steps for issues during the initial startup procedure.

Repair, Replacement of Spare Parts

Computer Control Board Assembly

Procedures for removing and installing the computer control board.

Robotic Arm Assembly

Procedures for removing and installing the robotic arm assembly.

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