Abbott VP 2000 - Troubleshooting Notes

Section 6 Table of Contents
Abbott VP 2000™ Processor Service Manual 6-3
30-608308/R1—September 2008
Table of Contents
Purpose of This Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Observed Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Fault Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
General Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Built in Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Symptoms and Faults . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Component Information . . . . . . . . . . . . . . . . . . . . . . . 6-12
Maintenance Diagnostic Faults . . . . . . . . . . . . . . . . . . . . . 6-13
No X Movement: Fault 1.0 . . . . . . . . . . . . . . . . . . . . . . 6-15
No Y Movement: Fault 2.0 . . . . . . . . . . . . . . . . . . . . . . 6-18
No Rotation Movement: Fault 3.0 . . . . . . . . . . . . . . . . 6-21
Test Control Module Lights All Eights, Arm Does Not
Move: Fault 4.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Test Control Module Does Not Light Up: Fault 5.0 . . . 6-25
Test Control Module Fault Light Is ON: Fault 6.0 . . . . 6-26
System Fan Does Not Run: Fault 7.0 . . . . . . . . . . . . . . 6-27
Robotic Arm Does Not Follow Program or Manual
Command: Fault 8.0 . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
Rotation Robotic Arm Rotates and Chatters: Fault 9.0 6-31
General Erratic Behavior of Robotic Arm: Fault 10.0 . . 6-32
System Will Not Execute a Program: Fault 11.0 . . . . . . 6-33
Slide Basket Not Aligned With Vessels: Fault 12.0 . . . . 6-34
Miscellaneous Faults: Fault 13.0 . . . . . . . . . . . . . . . . . . 6-35
Fluid Will Not Recirculate: Fault 14.0 . . . . . . . . . . . . . . 6-36
Fluid Will Not Fill Rinse Tank: Fault 15.0 . . . . . . . . . . . 6-38
Rinse Tank Overflows: Fault 16.0 . . . . . . . . . . . . . . . . . 6-40
Fluid Flow Rate Incorrect: Fault 17.0 . . . . . . . . . . . . . . 6-41
No Air Movement in Dryer: Fault 18.0 . . . . . . . . . . . . . 6-43
No Heat in Dryer: Fault 19.0 . . . . . . . . . . . . . . . . . . . . 6-45
Unit Does Not Work (No Movement, No Lights): Fault 20.0
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Improper Operations During Initial Startup Procedure:
Fault 21.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49