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ASM GRAPH D+
Page 48 (Bombing Chamber)
Adixen ASM GRAPH D+ - Bombing Chamber; Test Chambers
336 pages
Manual
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A
700
Accessories
Designati
on
DN
Flange
Pa
r
t
No
Bombing
chamber
10
bar
s
(Ø
150
-
L
200
-
V
ol.:
3.5
l)
-
786
396
Bombing
chamber
25
bar
s
(Ø
150
-
L
200
-
V
ol.:
6.4
l)
-
786
397
Adaptato
r D
N
2
5
t
o
US
A
1
1
/
8
O
D
tub
e
25
795
716
Adaptato
r D
N
4
0
t
o
US
A
1
1
/
8
O
D
tub
e
40
067
890
GB
02447
-
Edit
i
on
04
-
June
08
Bom
bing
chamber
14
T
est
chambers
15
•
Small
test
chamber:
he
mispherical
test
chambe
r
,
Ø
72
mm
,
depth
31
mm
•
Medium
test
cham
b
er:
cylin
dric
al
test
chambe
r
,
Ø
85
mm
,
depth
68
mm
•
Large
t
est
chamber:
cylindric
al
test
chambe
r
,
Ø
160
m
m,
depth
100
mm
Designati
on
Pa
r
t
No
Small
tes
t
chamber
DN
25
(1)
802
452
Small
tes
t
chamber
DN
40
(2)
802
453
Small
tes
t
chamber
DN
50
(3)
802
454
Medium
test
chamber
DN
25
(
1)
802
455
Medium
test
chamber
DN
40
(2))
802
456
Medium
test
chamber
DN
50
(
3)
802
457
Large
tes
t
chamber
DN
40
f
or
ASM
182
T/TD+
802
458
Large
tes
t
chamber
DN
40
f
or
ASM
192
T/TD+
802
459
Large
tes
t
chamber
DN
50
f
or
ASM
192
T
2
/T
2
D+
802
460
(1) ASM
142
-
ASM
142
D
-
ASM
122
D
(2) ASM
122
D
-
ASM
182
T/TD+
-
ASM
192
T/TD+
(3) ASM
192
T
2
/T
2
D+
1
0/
14
47
49
Table of Contents
Main Page
General Contents
5
Introduction Detailed Contents
8
Introduction to the ASM 142 Series
10
ASM 142 Detector Operating Principle
11
Vacuum Circuit
11
Stand-By Mode
12
Roughing Mode
12
Gross Leak Test Mode
13
Normal Test Mode
13
Sniffing Test Mode
14
ASM 142 D Detector Operating Principle
15
ASM 142 Graph D+ Detector Operating Principle
19
Analyzer Cell Operating Principle
23
Description
23
Design and Manufacture
25
Overview
26
Testing Methods
26
Helium Concentration and Signal Displayed
27
Spray Method
27
Sniffer Method
28
Bombing Method
29
About Helium and Hydrogen
30
Helium and Leak Detection
31
Operator Interface: Control Panel
32
Options
34
Which Options for Which Model?
34
Automatic Test Chambers
35
Metal Seals
35
Languages
35
Inlet Port
35
Roughing System
36
Interface Board
36
Test of Gas Line
36
Stainless Steel Cover
36
Control Panel with Graphic Interface
37
Control Panel Racks
37
Sniffing
38
Cables Lengths
38
Which Accessories for Which Model?
39
Accessories
39
Remote Control
41
Long Distance Sniffer Probe
42
10 M/30 Feet LDS Extension
43
Headphone Connector
43
Transport Cart
43
Foot Pedal for Cycle
44
Calibrated Helium Leaks
45
Calibration Accessory
45
Spray Probe
46
Inlet Adaptor
46
Printer
46
Inlet Filters
47
Short Distance Sniffer Probe
47
Bombing Chamber
48
Test Chambers
48
Neutral Gas Vent Line Kit
49
4 Swiveling Wheels Kit
49
Covered Sniffer Probe and Remote Control Kit
50
Bottle Handle for Cart
50
Built-In Mini-Printer
51
2005 IS Pump
51
Pressure Measurement Kit
52
Ventilation Kit
52
ASM 142 Technical Characteristics
53
ASM 142 D - ASM Graph D+ Technical Characteristics
55
Dimensions (MM/Inch)
57
Installation Detailed Contents
60
Safety Instructions
62
Generalities
62
Pump Labels
65
Leak Detector Labels
65
Contact the Manufacturer in Case of Emergency
67
Unpacking - Storage - Transportation
68
Precautionary Measures for the Leak Detector Transportation
68
ASM 142 Graph D+
69
Supplies
70
Fixed Mounting
71
Precautionary Measures for the Leak Detector Installation
71
Neutral Gas Purge and Inlet Vent Connection
72
Products Concerned
72
Connection to the Leak Detector
72
Use
73
Gas Characteristics
73
Quality/Purity
73
Neutral Gas Purge
73
Neutral Gas Purge Installation (Accessory) ASM 142
74
Object
74
Material
74
Installation
74
Connecting the Detector to the Installation
75
Connecting the Detector to the Installation: ASM Graph D+
76
Controlling the Detector with the I/O Interface
77
24 V DC Power Supply
78
Controlling the Detector with a PC Computer through the RS 232 Interface
79
Connecting the Detector Directly to a Printer or Another Device
81
Tickets Available
82
Configuration Ticket
83
Calibration Ticket with Internal Calibrated Leak
84
Calibration Ticket with External Calibrated Leak
84
Calibration Checking Ticket with Internal Leak
85
Test Ticket
85
Check the Oil Level of the Rotary Vane Pump
86
Check Power Voltage
86
Before Starting up the Leak Detector
86
Operation Detailed Contents
87
Factory Configuration of the Leak Detector Parameters
91
Parameters Configuration
91
Operating Principle of the Control Panel
93
Graphic Interface Option
93
Control Keys
93
Menu Selection Access Keys
93
Parameter Function Keys
94
Description of Access Keys
95
Values Adjustment with the Control Panel
95
Setting and Maintenance Part Presentation of the Control Panel
96
Levels
96
To Change User Interface Level
97
Which Is Your User Interface Level?
97
Parameters Setting and Application Depending on Level and Display of the User Interface
99
Access to Level - Password
100
Change Password
100
Summary of Screens
101
Other Menu
102
Set Point Menu
103
Spectro Menu
104
Starting up / Switching off the Leak Detector
105
Starting up after an Unused/Storage Period
107
Starting up the Leak Detector
107
Switching off the Leak Detector
108
Recommended Procedure
109
How to Use the Leak Detector
110
Sniffing Test Method
112
Hard Vacuum Test Method
112
Operation of the Leak Detector
113
Hard Vacuum Test
113
Starting a Test Cycle
113
Leak Value Display
113
Ending a Test Cycle
114
Venting the Part or Installation Tested
114
Sniffer Probe Clogged Reject Point
115
Starting a Sniffing Test
115
Ending a Sniffing Test
115
Procedure with User Level
116
Adjust Vacuum/Sniffing Alarm Reject Point
116
Purpose of the Sniffer Probe Clogged Reject Point
116
Table of Contents
117
Basic Internal Calibration of the Leak Detector
117
Calibration of the Leak Detector
118
Purpose of the Internal Calibration
118
When Should an Internal Calibration be Performed?
118
Internal Calibrated Leak
118
Internal Calibration with the Internal He Calibrated Leak
120
Automatic Internal Calibration Procedure
120
Basic Internal Calibration of the Leak Detector
120
On Request Calibration Checking
121
On Request Internal Calibration Procedure
121
Internal Calibration with an External Calibrated Leak
121
Basic Internal Calibration of the Leak Detector
121
Activation/ Deactivation of the Internal Calibration
125
Advanced Internal Calibration of the Leak Detector
125
Checking Function
126
Parameters Setting
126
Checking Function with an External Calibrated Leak
127
Purpose of the External Calibration
128
External Calibration of the Leak Detector
128
External Calibrated Leak
130
Digital and Analog Display
130
External Calibration Procedure
130
Recalibration
130
About Sniffing Test Mode
131
Target Value Determination
132
Definition
133
Activate/Deactivate the Correction Factor VACUUM/SNIF COR Adjustment
133
Correction Factor
133
General Notes (in Vacuum or Sniffing Test Mode)
134
Calibrated Leak Values Programming
135
Different Types of Calibrated Leaks
135
Leak Location Selection
136
Programming the Calibrated Leak Parameters
136
Adaptor for Calibrated Leak in Sniffing Mode
137
How to Use the Adaptor ?
137
Remote Control Interface
138
Analog and Digital Displays
139
Remote Control Choice
139
Remote Control Connecting
139
Use and Display
139
External Calibration
141
Inlet Vent
141
Internal Calibration
141
External Loudspeaker
142
Headphone
142
Headphone and Loudspeaker
142
Level Adjustment
142
Configuration
143
3 Masses Option
146
Calibration in Hydrogen or Helium 3
146
Gas Selection
146
Purpose
146
Automatic Standby Screen
147
Graphic Interface Purpose
147
Leak Detector Software Version
147
Use Caution
147
Control Panel Interface
148
Change of Interface
149
Operating Principle of the Graphic Interface
150
Operating Principle of the Standard Interface
150
At the Leak Detector Start up
151
During the Leak Detector Use
151
Selection of the Graphic Interface Use Mode
151
Graphic Interface Description
152
Selection Keys
152
Graphic Interface Setting
153
Menus Description
153
Contrast Adjustment
154
Memorized Graph
155
Recording
155
Point Measure
157
Memorized Graphs Saving
158
Animated Synoptic
160
Synoptic Reading
160
Long Distance Sniffer Probe and Helium Spray Gun
161
Air Vent Purpose
162
Choices Proposed to the Operator
162
Inlet: Air Vent
162
Air Vent Adjustment
163
Air Vent Opening / Closing
163
Inlet: Gas Line Option
163
Activate/Deactivate the Bargraph Zoom
164
Bargraph Zoom
164
Analog Display
165
Remote Control and Control Panel
165
Zero Function and Bargraph Zoom
165
Adjustment
167
Audio Alarm Definition
167
Digital Voice Definition
167
Sound Level
167
Activate / Deactivate the Cycle End
168
Purpose of the Cycle End
168
Zero Function
168
Activate the Zero Function
169
Activation/Deactivation of the Background
170
Deactivate the Zero Function
170
Display
170
Zero Not Activated
170
Memo Function
171
Zero Activated
171
Activate/Deactivate the Memo Function
172
Display Timer
172
Activate/Deactivate the Helium Pollution Prevention
173
Date - Time - Language - Unit
173
A Help for Control Panel Utilization/Access
174
Adjustment Procedure
174
Helium Pollution Prevention
174
Fault / Information Indicator and Display
175
Fault and Information
175
Faults
175
Minor Fault
175
Critical Failure
176
Major Fault
176
List of Messages
178
Maintenance - Troubleshooting Detailed Contents
181
Table of Preventive Maintenance Intervals
182
Adjustment of the Counters
184
Maintenance Message
184
General Troubleshooting Guide
185
Symptoms Description
189
To Access to the Interactive Application
189
To Print the Sheets D 300 and D 400
189
Maintenance Sheets Detailed Contents
196
Icons Used
198
Maintenance Operations Instruction
198
Working Conditions
198
Access Level 1
199
Access to the Internal Components ASM 142 / ASM 142 S
199
Removable Cover
199
Access to the Board P0326 and P0330
200
Access to the Internal Calibrated Leak
200
Disassemble the Main Block
200
Cart Handle Removing
203
Remove the Inlet Port Clamp
203
Remove Upper the Cover. be Careful of the Front Panel Cable
203
Switch off the Machine by Setting the Main Switch to «0» and Disconnecting the Main Power
203
Unfasten the 4 Securing Screws and Their Washers Using a 5 MM allen Key. Use a 5Mm allen Wrench
203
If Necessary, Disconnect the 20 Points Connector
204
Open the «Clip» for Ribbon Cable
204
Access to the Internal Components ASM 142 D - ASM Graph D+
205
Molecular Pump Connector
205
ACP Secondary Pump
207
Transportation
208
Safety Questionnaire
208
Sending of a Leak Detector for Reparation to a Service Center
208
Packaging
208
Basic Maintenance of the Analyzer Cell
209
Special Precautions
209
Cell Disassembly
210
Cleaning the Body
210
Disassemble the Filaments
211
Disassemble the Electron Collector
211
Replace the Electron Collector and the Filaments
212
Tighten All the Connection Screws
213
Reassemble the Flange
213
Tighten All the Securing Screws
214
Verification of the Electrical Zero
215
Restart and Check Proper Operation of the Analyzer Cell
215
Switch On/Off the Filament
215
Reset the Filament Information Timer
215
Valves Installation and Maintenance
217
Valves Identification
217
Vacuum Activated Valves (Depression Valves)
218
Minisol and Bacosol Valves
219
Dismantling
220
Cleaning
220
Seal Preparation
220
Assembly of Minisol Valves with Valve Block
221
Fitting Connection Exchange
221
Reassembly
221
Screw Tightening Torque
221
Test after Installation
222
Replacement of the Internal Calibrated Leak
223
Purpose of the Calibrated Internal Leak
223
Frequency of the Internal Leak «Recalibration»
223
How to Recalibrate the Internal Leak
223
Installation of a New Internal Calibrated Leak
224
Intensive Use of the Detector
224
Replacement of the Remote Control
225
Remote Control Defective
225
Remote Control Box Exchange
225
AMD1 Diaphragm Pump Breakdown View
227
AMD1 Diaphragm Pump Maintenance
227
Replacing Check Valves and Diaphragms
227
Disassembling the Pump from Its Support
227
Connector Disassembly
228
Check Valve Disassembly
228
Diaphragm Disassembly
228
Diaphragm Reassembly
229
Check Valve Reassembly
229
Connector Reassembly
230
Reassembling the Pump on Its Support
230
First Start up after Delivery
231
Starting in the Cold State
231
Restarting after Stop
231
Starting of the Molecular and Turbomolecular Pumps
231
Greasing Molecular and Turbomolecular Pumps
232
Disassemble the Pump
232
Accessing the Bearings
232
Using the Grease Syringe
233
Greasing the Front Bearing
233
Greasing the Rear Bearing
233
«Running In» the Pump after Relubrication
234
Adjust the Correspondance between the Different Test Modes
235
Bearing Opposite the Pumping Cell
236
Bearing on Pumping Cell Side
236
Add Oil
237
Check the Oil Level of the Roughing Pump
237
Primary Pump Maintenance
237
For Oil Contamination, Drain the Pump
238
For Dirty Oil, Rinse the Pump
238
Remove and Change the Oil Mist Eliminator
239
Components Detailed Contents
240
Spare Parts - Instructions of Use
242
Replacement of Parts and Use of Non Genuine Parts
242
AVTF Customer Service Offer
243
Tools ASM 142
244
Monitoring and Display ASM 142
247
Power and Electrical Supply ASM 142
249
Automatic Control System and Electronic Circuits ASM 142
251
Measurement ASM 142
252
Pumping ASM 142
254
Valves ASM 142
256
Pipes - Connections - Seals ASM 142
257
Cover ASM 142
260
Options and Accessories ASM 142
261
Tools ASM 142 D
268
Monitoring and Display ASM 142 D
271
Power and Electrical Supply ASM 142 D
273
Automatic Control System and Electronic Circuits ASM 142 D
275
Measurement ASM 142 D
276
Pumping ASM 142 D
278
Valves ASM 142 D
279
Pipes - Connections - Seals ASM 142 D
280
Cover ASM 142 D
283
Options and Accessories ASM 142 D
284
Pictures of Components
291
Tools
291
Monitoring and Display
292
Power and Electrical Supply
292
Automatic Control System and Electronic Circuits
293
Measurement
294
Pumping
295
Valves
295
Pipes - Connections - Seals
296
Cover
297
Options and Accessories
298
Appendix Detailed Contents
310
Wiring Diagrams - ASM 142
312
Wiring Diagrams - ASM 142 D
314
Analog Outputs
317
Long Distance Sniffer Probe User Manual
319
Dimensions
319
Technical Characteristics
320
Use Precautions with the Flexible Sniffer Probe
320
Flow Adjustment
321
Available Spare Parts
322
Filter Exchange
322
Needle Replacement
323
O'ring Installation
325
"Sniffer Probe Clogged" Message
326
Adaptor for Calibrated Leak
326
Helium Spray Gun User Manual
327
Use Precaution
328
Spare Parts
328
Tools Contents
331
ASM View Supervisory Software
332
Downloader
332
ASM Graph Downloader Software
333
Detectors Concerned
333
ASM Dialogue Software
334
Interface
334
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