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SLC 500
Allen-Bradley SLC 500
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Installation
and
Operation
Manual
SLC 500
t
Modular
Hardware Style
(Cat. Nos. 1747-L51
1, 1747-L514,
1747-L524, 1747-L531, 1747-L532,
1747-L541, 1747-L542, 1747-L543,
1747-L551, 1747-L552, and
1747-L553)
Allen-Bradley
AB PLCs
2
Table of Contents
Main Page
Default Chapter
4
Table of Contents
4
Who Should Use this Manual
12
How to Use this Manual
13
Contents of this Manual
13
Related Documentation
14
Allen-Bradley Support
15
Local Product Support
15
Technical Product Assistance
15
Your Questions or Comments on this Manual
15
Conventions Used in this Manual
15
Chapter 1 Quick Start for Experienced
16
Required Tools and Equipment
16
Procedures
17
Chapter 2 Selecting Your Hardware
20
Components
20
European Union Directive Compliance
24
EMC Directive
24
What Your SLC 500 Controller Can Do for You
25
Overview of Your Modular Control System
25
Principles of Machine Control
26
Selecting Chassis
26
Selecting Modular Processors
27
Processor Features
27
Processor Communication Options
28
Physical Connection Options
28
Protocol Options
29
SLC 500 System Test General Specifications
31
Processor General Specifications
32
Memory Backup for the 1747-L511, SLC 5/01 Processor
33
Selecting Discrete I/O Modules
33
Selecting Specialty I/O Modules
33
Selecting Power Supplies
34
Power Supply Specifications
34
Example for Selecting Power Supplies
35
Example - Worksheet for Selecting a 1746 Power Supply
37
Selecting Enclosures
38
Selecting Operator Interfaces
38
Programming with a Hand-Held Terminal
38
Programming with an Ibmr Compatible Computer
38
AIC+ Advanced Interface Converter (1761-NET-AIC)
38
DH-485 Interface Converter
39
Monitoring with a Data Table Access Module
39
Monitoring with a DTAM Plus
39
Monitoring with a DTAM Micro
40
Monitoring with a Panelview Operator Terminal
40
Selecting a Memory Module for the SLC 5/01 and SLC 5/02 Processors
41
EEPROM and UVPROM Memory Modules
41
Selecting a Memory Module for
41
Selecting a Memory Module for SLC 5/03, SLC 5/04, and SLC 5/05 Processors
43
EEPROM Burning Options
44
Selecting Isolation Transformers
45
Special Considerations
46
Class I, Division 2 Applications
46
Excessive Line Voltage Variations
46
Excessive Noise
46
Selecting Surge Suppressors
47
Selecting Contact Protection
49
Transistor Output Transient Pulses
50
Example
51
Chapter 3 System Installation
52
Typical Installation
52
Spacing Your Controllers
53
Preventing Excessive Heat
54
Grounding Guidelines
54
Special Grounding Considerations for DC Applications Using 1746-P3
56
Modification to the SLC 500 Chassis
57
Determining the Date of the SLC 500 Chassis
57
Master Control Relay
58
Emergency-Stop Switches
59
Power Considerations
59
Common Power Source
59
Isolation Transformer
59
Grounded Ac Power-Distribution System with Master-Control Relay
60
Loss of Power Source
61
Input States on Power down
61
Other Types of Line Conditions
61
Safety Considerations
62
Disconnecting Main Power
62
Safety Circuits
62
Power Distribution
62
Periodic Tests of Master Control Relay Circuit
63
AB Plcs
63
Preventive Maintenance
63
Chapter 4 Mounting Your SLC 500
64
Mounting Modular Hardware Style Units
64
4-Slot Modular Chassis
64
7-Slot Modular Chassis
65
10-Slot Modular Chassis
66
13-Slot Modular Chassis
67
Link Coupler (AIC)
68
Data Table Access Module (DTAM, DTAM Plus, and DTAM Micro)
68
AIC+ Advanced Interface Converter (1761-NET-AIC)
69
Chapter 5 Identifying the Components of Your Processor
71
SLC 5/01 Processor Hardware Features
71
SLC 5/02 Processor Hardware Features
73
SLC 5/03 Processor Hardware Features
75
SLC 5/04 Processor Hardware Features
78
SLC 5/05 Processor Hardware Features
81
Keyswitch for the SLC 5/03, SLC 5/04, and SLC 5/05 Processors
84
RUN Position
84
PROG Position
84
REM Position
85
Chapter 6 Installing Your Hardware
86
Installing Your Processor
86
Installing Modules
87
Installing Your Memory Module
88
Removing the Memory Module
89
SLC 5/03, SLC 5/04, and SLC 5/05 Operating System Memory Module
89
Communicating Via DF1 Full-Duplex to an SLC 5/04 Processor with DF1 to DH+ Passthru Enabled
90
Component Placement
92
Installing Your Power Supply
93
Installing Your Chassis Interconnect Cable
95
Chapter 7 Wiring Your I/O Modules
96
Defining Sinking and Sourcing
96
Contact Output Circuits — AC or DC
97
Sinking Device with Sourcing Input Module Circuit
98
Preparing Your Wiring Layout
99
Recommendations for Wiring I/O Devices
100
Features of an I/O Module
101
Wiring Your I/O Modules
102
Octal Label Kit Installation
103
Applying the Octal Filter Label
103
Applying the Octal Door Label
103
Octal Kit and I/O Module Information
104
Using the Removable Terminal Block (RTB)
105
Removing the RTB
105
Installing the RTB
106
Chapter 8 Starting up Your Control
107
Procedures for Starting up the Control System
107
Inspect Your Installation
108
Disconnect Motion-Causing Devices
108
Initialize and Test Your Processor
109
Test Your Inputs
111
Input Troubleshooting Steps
112
Test Your Outputs
113
Output Troubleshooting Steps
114
Enter and Test Your Program
115
Observe Control Motion
117
Conduct a Dry Run
118
Chapter 9 Maintaining Your Control
119
Handling and Storing Battery, Catalog Number 1747-BA
119
Handling
119
Storing
119
Transporting
120
Installing and Replacing the Battery of the
122
Replacing Your SLC 5/03, SLC 5/04, or SLC 5/05 Battery
123
Replacing Retainer Clips on an I/O Module
124
Removing Damaged Retainer Clips
124
Installing New Retainer Clips
125
Replacing a Fuse on the Power Supply
126
Chapter 10
127
Calling Allen-Bradley for Assistance
127
Tips for Troubleshooting Your Control System
128
Removing Power
128
Replacing Fuses
129
Program Alteration
129
Identifying SLC 5/02 Processor Communication Errors
135
Troubleshooting the SLC 5/03, SLC 5/04, and SLC 5/05 Processors
137
Clearing SLC 5/03, SLC 5/04, and SLC 5/05 Processor Faults
137
Using the Keyswitch
137
Identifying SLC 5/03, SLC 5/04, and SLC 5/05 Processor Errors
138
Identifying SLC 5/03, SLC 5/04, and SLC 5/05 Processor
143
Communication Errors
143
Identifying Processor Errors While Downloading an Operating System
147
Returning the SLC 5/03, SLC 5/04, and SLC 5/05 Processors to "Initial Factory Conditions
151
Troubleshooting Your Input Modules
152
Input Circuit Operation
152
Troubleshooting Your Input Modules
153
Troubleshooting Your Output Modules
154
Output Circuit Operation
154
Troubleshooting Your Output Modules
155
Chapter 11 Replacement Parts
158
Replacement Terminal Blocks
158
Appendix A
159
Network Description
159
DH-485 Network Protocol
159
DH-485 Network Initialization
159
Devices that Use the DH-485 Network
159
DH-485 Token Rotation
160
1747-AIC Isolated Link Coupler for
162
Example System Configuration
163
Configuring the SLC 5/03, SLC 5/04, and SLC 5/05 Channel 0 for DH485
164
Important Planning Considerations
165
Hardware Considerations
165
Number of Devices and Length of Communication Cable
165
Planning Cable Routes
165
Software Considerations
166
Number of Nodes
167
Setting Node Addresses
167
Setting Processor Baud Rate
167
Maximum Node Address Setting
167
Maximum Number of Communicating Devices
168
DH-485 Communication Cable and Isolated Link Coupler
168
Installing the DH-485 Communication Cable
168
Connecting the Communication Cable to the Isolated Link Coupler
170
Single Cable Connection
170
Multiple Cable Connection
170
Grounding and Terminating the DH-485 Network
171
Powering the Link Coupler
172
Installing and Attaching the Link Couplers
174
Appendix B
175
And SCADA Applications
175
Communication Interface Overview
175
SLC 5/03, SLC 5/04, and SLC 5/05 Processors and RS-232 Communication
176
1770-KF3 Module
177
1747-KE Module
177
1746-BAS Module
177
SLC 500 Devices that Support RS-232 Communication
177
DF1 Protocol and the SLC 5/03, SLC 5/04, and SLC 5/05 Processors
178
DF1 Full-Duplex Protocol
178
Full-Duplex (Point-To-Point)
179
DF1 Half-Duplex Protocol
179
ASCII Communication
181
DF1 Communication Protocol Modems Overview
181
DTE Pinout
182
Wiring Connectors for RS-232 Communication
182
DCE Pinout
183
Pin Assignments for Wiring Connectors
184
IBM at to a Modem (Hardware Handshaking Enabled)
185
IBM at to SLC 5/03, SLC 5/04, or SLC 5/05 Processor, 1770-KF3, 1775-KA, 1773-KA, 5130-RM or PLC-5 (Hardware Handshaking Disabled
185
SLC 5/03, SLC 5/04, or SLC 5/05 Processor Connected to a Modem (Hardware Handshaking Enabled
185
1775-KA, 1773-KA, 5130-RM, or PLC-5 (Hardware Handshaking Disabled
185
1747-KE to a Modem (Hardware Handshaking Enabled)
186
SLC 5/03, SLC 5/04, or SLC 5/05 Processor Connected to an IBM at with a 1747-CP3 Cable
186
1747-KE to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, IBM AT, 1770-KF3, 1775-KA, 1773-KA, 5130-RM, or PLC-5 (Hardware Handshaking Disabled
187
1746-BAS to a Modem (Hardware Handshaking Enabled
187
1746-BAS to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, IBM AT, 1770-KF3, 1775-KA, 1773-KA, 5130-RM, or PLC-5 (Hardware Handshaking Disabled
188
1770-KF3 to a Modem (Hardware Handshaking Enabled)
188
2760-RB to a Modem (Hardware Handshaking Enabled)
188
2760-RB to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, IBM AT, 1770-KF3, 1775-KA, 1773-KA, 5130-RM, or PLC-5 (Hardware Handshaking Disabled
189
1771-KGM to a Modem (Hardware Handshaking Enabled)
189
1771-KGM to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, IBM AT, 1770-KF3, 1775-KA, 1773-KA, 5130-RM, or PLC-5 (Hardware Handshaking Disabled
190
1775-KA to a Modem (Hardware Handshaking Enabled)
190
1775-KA to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, IBM AT, 1770-KF3, 1773-KA, 5130-RM, or PLC-5 (Hardware Handshaking Disabled
191
Channel 0) to a Modem (Hardware Handshaking Enabled)
191
PLC-5 (Channel 0) to a Modem Hardware Handshaking Enabled)
191
Channel 0) to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, IBM AT, 1770-KF3, 1773-KA, 5130-RM, PLC-5, 1747-KE, or 1746-BAS (Hardware Handshaking Disabled
192
5130-RM to a Modem (Hardware Handshaking Enabled)
192
5130-RM to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, IBM AT, 1770-KF3, 1773-KA, 5130-RM, PLC-5, 1747-KE, or 1746-BAS (Hardware Handshaking Disabled
193
DF1 Full-Duplex Peer-To-Peer
194
Half-Duplex with Slave-To-Slave Routing
194
Applications for the RS-232 Communication Interface
194
Communication Interface
175
Appendix C
195
Data Highway Plus Communication Protocol Overview
195
SLC 5/04 Processors and DH+ Communication
196
DH+ Channel 1 3-Pin
196
DH+ Channel 1 8-Pin
196
Wiring Connectors for DH+ Communication for SLC 5/04 Processors
197
Typical DH+ Network Configuration
198
Appendix D Control Networks
199
Allen-Bradley Remote I/O Network
199
Remote I/O Passthru
200
Devicenet Network
201
Devicenet Network Length
202
Appendix E Power Supply Worksheet
203
Use this Table to Calculate the Power Supply Loading
203
Appendix F
207
Calculating Heat
207
Definition of Key Terms
207
Module Heat Dissipation: Total Watts Vs. Calculated Watts
207
Use this Table to Calculate Heat Dissipation
208
Use These Graphs to Determine the Power Supply Dissipation
211
Example Heat Dissipation Calculation
212
Example Worksheet for Calculating Heat Dissipation
213
Worksheet for Calculating Heat Dissipation
214
Appendix G Communicating with
215
SLC 5/05 Processors and Ethernet Communication
215
SLC 5/05 and PC Connections to the Ethernet Network
216
Ethernet Network Topology
216
Ethernet Channel 1 8-Pin 10Base-T Connector
217
SLC 5/05 Performance Considerations
216
Ethernet Connections
218
Configuration Using Rslogix500 Programming Software
219
Configuration Via BOOTP
219
Using Dos/Windows BOOTP
220
Install the Dos/Windows BOOTP Server
221
Edit the Dos/Windows BOOTP Configuration File
221
Run the Boot Server Utility
223
Running the DOS-Based Utility
224
Running the Windows-Based Utility
224
Configuring the Ethernet Channel on the SLC
219
Using Subnet Masks and Gateways
225
Manually Configuring Channel 1 for Processors on Subnets
226
Using BOOTP to Configure Channel 1 for Processors on Subnets
227
Glossary
230
Index
234
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