Barber-Colman MACO Series User Manual

1640-IN-031-C-08 Page 1 of 104
MACO Series Controller Installation
Eurotherm/Barber-Colman
Table of Contents
MACO Series Controller Installation
Contents
1. General ............................................................................................... 4
1.1 CE EMC Compliance .................................................................... 5
1.2 Notes on EMC Shielding ............................................................... 5
2. Installing & Wiring the T/C-Analog Board................................................ 23
3. Installing & Wiring the Communications Board ....................................... 30
4. Installing & Wiring the Data Handler Board............................................ 33
5. Installing & Wiring the Analog I/O Board ................................................ 36
6. Installing & Wiring the High Speed Ana Sig Processor (Parison) Board. 41
6.1 Introduction ................................................................................. 41
6.2 Wiring of All Analog Inputs & Outputs ......................................... 41
6.2.1 Input/Output Specifications .................................................. 41
6.2.2 Analog Input/Output Wiring Guidelines................................ 42
6.2.3 Analog I/O Applications Wiring ............................................ 42
6.3 Wiring of DC Inputs & Outputs .................................................... 42
7. Installing & Wiring the Seq/Hydraulics Board......................................... 54
8. Installing & Wiring the Power Supply Board........................................... 56
9. Installing & Wiring AC Output Boards ..................................................... 61
10. Installing & Wiring DC Output Boards ..................................................... 66
11. Installing & Wiring Analog Output Boards ............................................... 72
12. Installing & Wiring AC Input Boards ........................................................ 77
13. Installing & Wiring DC Input Boards ........................................................ 81
14. Installing & Wiring AC/DC Input Boards .................................................. 86
15. Wiring the 32 In/32 Out or 24 In/24 Out Digital I/O Boards ..................... 90
15.1 Introduction ................................................................................. 90
15.2 Specifications .............................................................................. 90
16. MACO Series Specifications ................................................................... 97
17. Application Guide for Sensors and Analog Signals............................... 102
17.1 General ..................................................................................... 102
17.2 Hydraulic Pressure Transducers............................................... 102
17.3 Position Transducers ................................................................ 102
17.4 Tachometer ............................................................................... 102
17.5 Analog Outputs ......................................................................... 102
17.6 Extrusion/Parison Pressure Transducers.................................. 102
Figures
Figure 1.0 12 Slot Enclosed Controller Dimensions....................................... 6
Figure 1.1 16 Slot Enclosed Controller Dimensions....................................... 7
Figure 1.2 12 Slot Open Frame Controller Dimensions ................................. 8
Figure 1.3 9 Slot Open Frame Controller Dimensions ................................... 9
Figure 1.4 7 Slot Open Frame Controller Dimensions ................................. 10
Figure 1.5 12 Slot Controller Board Locations (5 Slots of I/O) ..................... 11
Figure 1.6A 16 Slot Controller Board Locations (8 Slots of I/O) ..................... 12

Barber-Colman MACO Series Specifications

General

Brand	Barber-Colman
Model	MACO Series
Category	Controller
Language	English

Summary

General MACO Controller Information

CE EMC Compliance

Ensuring MACO control system compliance with CE EMC requirements.

EMC Shielding Guidelines

Guidelines for proper shielding and overbraid of cables for EMC compliance.

Installing & Wiring T/C-Analog Board

Installing & Wiring Communications Board

Installing & Wiring Data Handler Board

Installing & Wiring Analog I/O Board

Analog I/O Card Specifications

Specifications for the Analog Input/Output card, including inputs and outputs.

Installing & Wiring High Speed Analog Processor

High Speed Analog Processor Introduction

Overview of the high speed analog signal processor card and its capabilities.

Analog Input/Output Wiring

Guidelines for wiring all analog inputs and outputs for the processor card.

DC Input/Output Wiring

Instructions for wiring DC inputs and outputs for the processor card.

Installing & Wiring Seq/Hydraulics Board

Installing & Wiring Power Supply Board

Power Supply Wiring and Specifications

Wiring and specifications for AC and DC power supplies used with MACO systems.

Installing & Wiring AC Output Boards

AC Outputs Operating Specifications

Operating specifications for AC output boards, including voltage, load, and current.

Installing & Wiring DC Output Boards

DC Outputs Operating Specifications

Operating specifications for DC output boards, including load, current, and isolation.

Installing & Wiring Analog Output Boards

Analog Output Operating Specifications

Specifications for analog output boards, including current, voltage, and load.

Installing & Wiring AC Input Boards

AC Inputs Operating Specifications

Operating specifications for AC input boards, including voltage, current, and isolation.

Installing & Wiring DC Input Boards

DC Inputs Operating Specifications

Operating specifications for DC input boards, including voltage, current, and isolation.

Installing & Wiring AC/DC Input Boards

AC/DC Input Board Installation & Specs

Installation and operating specs for AC/DC input boards.

Wiring Digital I/O Boards

Digital I/O Board Introduction

Introduction to the 32 In/32 Out and 24 In/24 Out Digital I/O boards.

Digital I/O Board Specifications

Specifications for power supply, outputs, and inputs of Digital I/O boards.

MACO Series Specifications

Control Specifications

Details on Process, Temperature, and Sequential Control features.

Timing & Counting Specifications

Specifications for sequence card and data handler timers and counters.

Statistical Process Control (SPC)

Specifications for calculations and charts for process variables.

Physical and Environmental Specs

Chassis and System Specs

Physical dimensions, voltage, and power specifications for MACO controllers.

Environmental Conditions

Operating and storage temperature, and humidity ranges.

Electromagnetic Compatibility

EMC Immunity Standards

EMC immunity requirements based on various standards.

Emissions and I/O Specs

Emissions Standards

Electromagnetic emissions limits for port enclosure and AC mains.

Discrete Input/Output Specs

Specifications for AC and DC discrete inputs and outputs.

Output and Temperature Control Specs

DC/Analog Output Specs

Operating specs, current, voltage, and resolution for DC/Analog outputs.

Temperature Control Specs

Specs for zones, alarms, tuning, and rejection for temperature control.

Analog I/O Card Specs

Input/output details for Analog I/O cards.

Processor Card Input/Output Specs

Analog I/O Input/Output Details

Detailed input/output specs for Analog I/O cards: offset, voltage, resolution.

Processor Card I/O Specs

Input/output and DC logic specs for the Parison processor card.