Electric start gears
Idler gear 1
Check the teeth and the bearing surface of the idler gear for signs of wear. Also check the idler gear support pin for signs
of seizure.
Double gear 2
Check the teeth and the bearing surface of the double gear for signs of wear. Also check the double gear support pin for
signs of seizure. Fit the double gear together with the needle roller cage on the support pin and check the play.
Free wheel hub 3
Remove the free wheel from the hub and check to see if there are any dents on contact surface A. Thoroughly clean the
free wheel hub.
Free wheel 4
Thoroughly clean the free wheel with petroleum and compressed air. Check the free wheel segments for wear and oil it
generously.
Free wheel gear 5
Fit the free wheel gear on the crankshaft and check the play. If necessary, replace the needle bushing. Check for the pre-
sence of dents on the contact surface with the free wheel.
NOTE: If double gear 2 or toothed free wheel 5 show signs of damage that warrant their replacement, remember that the
two parts (2 and 5) can only be replaced together.
Starter motor 6
Replace O-ring 7 on the flange.