Confidential
CHAPTER 5 DISASSEMBLY/REASSEMBLY
This chapter details procedures for disassembling and reassembling the machine together
with related notes. The disassembly order flow provided enables you to see at a glance the
quickest way to get to component(s) involved.
At the start of a disassembly job, you check the disassembly order flow that guides you
through a shortcut to the object components.
This chapter also covers screw tightening torques and lubrication points to which the
specified lubricants should be applied during reassembly jobs.
CONTENTS
1. SAFETY PRECAUTIONS ............................................................................................. 5-1
2. PACKING ......................................................................................................................5-2
3. SCREW TORQUE LIST ................................................................................................ 5-3
4. LUBRICATION .............................................................................................................. 5-5
5. GEAR LAYOUT DRAWING .......................................................................................... 5-7
6. HARNESS ROUTING.................................................................................................... 5-8
7. DISASSEMBLY FLOW CHART .................................................................................. 5-18
8. DISASSEMBLY PROCEDURE ................................................................................... 5-19
8.1 Paper Tray ................................................................................................................. 5-20
8.2 Back Cover ................................................................................................................ 5-23
8.3 Rear Chute ASSY ...................................................................................................... 5-25
8.4 Fuser Unit .................................................................................................................. 5-27
8.5 Tray MP ASSY ........................................................................................................... 5-31
8.6 MP Tray Cover ASSY/Process Cover ASSY/Emblem cover ..................................... 5-32
8.7 Access Cover/Side Cover L ....................................................................................... 5-35
8.8 Main PCB................................................................................................................... 5-36
8.9 Side Cover R.............................................................................................................. 5-37
8.10 Top Cover Printed ASSY (LED model) ...................................................................... 5-38
8.10.1 Panel PCB ASSY ........................................................................................... 5-39
8.10.2 SW Key A/B ................................................................................................... 5-39
8.10.3 Inner Chute/Pinch Roller Holder .................................................................... 5-41
8.11 Top Cover Printed ASSY/Panel Plate Printed ASSY (LCD model)............................ 5-42
8.11.1 Inner Chute/Pinch Roller Holder .................................................................... 5-43
8.11.2 Panel PCB ASSY ........................................................................................... 5-45
8.11.3 SW Key A/B/C /Set Key Printed ASSY .......................................................... 5-46
8.11.4 LCD Holder ASSY.......................................................................................... 5-49
8.12 Gear Plate Calking ASSY/Develop Joint/Main Motor ASSY...................................... 5-51
8.13 Main Shield Plate ASSY ............................................................................................ 5-53
8.14 Relay Rear PCB ASSY/Connector ............................................................................ 5-56
8.15 Relay Front PCB ASSY ............................................................................................. 5-58
8.16 Drive Release Link..................................................................................................... 5-59