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Gallagher PULSE Series User Manual

Gallagher PULSE Series
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Part No. 2A01977
PULSE Series
Installation, Commissioning & Servicing Manual
Revision 19

Table of Contents

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Gallagher PULSE Series Specifications

General IconGeneral
BrandGallagher
ModelPULSE Series
CategoryPower Supply
LanguageEnglish

Summary

PART A: GENERAL

NOTATIONS

Glossary of abbreviations and terms used in the manual.

PICTOGRAMS

Explanation of danger, warning, and information symbols used.

SAFETY WARNINGS & PRECAUTIONS

Essential safety instructions, hazard warnings, and precautions for operation.

GREASING THREADED CONNECTIONS

Guidance on applying thread protectant to connections during installation/service.

FASTENING OF PANEL SCREWS

Torque and Loctite specifications for securing dispenser panel screws.

GENERAL SHIPPING & TRANSPORTATION INFORMATION

Handling, packaging, and transportation guidelines for PULSE dispensers.

PULSE TECHNICAL SPECIFICATIONS

Detailed technical data and specifications for PULSE dispenser models.

PART B: INSTALLATION

LIFTING OF UNITS

Procedure for safely lifting PULSE fuel delivery systems using specific brackets.

PRIOR TO INSTALLING

Pre-installation checks for mechanical, hydraulic, and electrical systems.

Electrical Requirements/Regulations

Compliance requirements for electrical cabling, power supply, and grounding.

HYDRAULICS

Information on hydraulic systems, pumps, dispensers, LPG, and vapor recovery.

C SERIES HOSE INSTALLATION (HANGING)

Step-by-step guide for installing hoses on C Series dispensers with hanging systems.

C SERIES HOSE INSTALLATION (RETRACTOR)

Instructions for installing hoses on C Series dispensers with retractor mechanisms.

NOZZLE SWITCH CONNECTION

Ensuring the nozzle switch connector is properly plugged in for correct operation.

CORRECT FITTING OF HOSES TO HI-ARM

Proper hose length and clamp positioning to prevent kinking and damage.

BENNETT PUMP UNIT

Specific operational and maintenance advice for the Bennett T140 pump.

PART C: COMMISSIONING

SAFETY INSPECTION

Pre-operation safety checks for fuel and electrical supply systems before first use.

SYSTEM START-UP CHECKS

Verification of dispenser operations and self-checks upon initial startup procedures.

LPG TRADE MEASUREMENT VERIFICATION PROCESS

Procedure for verifying LPG trade measurements and calibration accuracy.

SERVICE MODE SETTINGS

Configuration settings and actions required before the dispenser is ready for service.

CALIBRATION

Adjusting the flow meter for accurate volume delivery per revolution.

LPG SECTION

Commissioning procedures specific to LPG, including flow tests and component descriptions.

PART D: SERVICING

GENERAL CARE AND MAINTENANCE

Routine maintenance recommendations to maximize dispenser life and reliability.

NOZZLES

Maintenance and troubleshooting for various Elaflex nozzle types.

SAFETY BREAKS

Information on Elaflex Straight (SSB) safety breaks for dispenser and vehicle protection.

HOSES

Guidelines for checking hoses for wear and tear, and procedures for shortening them.

REPLACING THE PUMP UNIT / AIR SEPARATOR STRAINERS

Step-by-step instructions for replacing inlet and outlet strainers on pumps.

DEF FILTER CARTRIDGE REPLACEMENT

Procedure for changing the DEF filter cartridge when fluid flow is reduced.

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