Gallagher PULSE Series - Page 4

4
PULSE Installaon, Commissioning and Servicing Manual - Revision 19
9 ELECTRICAL ..................................................................................................................................31
9.1 General ......................................................................................................................................... 31
9.2 Mains ............................................................................................................................................ 31
9.3 Comms .......................................................................................................................................... 31
9.4 Forecourt Communications ............................................................................................................ 33
9.5 Float Switch Installation ................................................................................................................. 34
9.6 Installing the Head Lighting ............................................................................................................ 35
9.7 Connecting the light cable for the Illuminated Spreader .................................................................. 38
PART C: COMMISSIONING 39
PART D: SERVICING 54
1 OVERVIEW ......................................................................................................................................39
2 SAFETY INSPECTION .................................................................................................................... 40
3 SYSTEM START-UP CHECKS ........................................................................................................40
4 LPG TRADE MEASUREMENT VERIFICATION PROCESS ...........................................................40
5 SERVICE MODE SETTINGS ...........................................................................................................40
6 CALIBRATION ...............................................................................................................................41
6.1 Firmware Test ................................................................................................................................ 41
6.2 Lobe Meter (Ultra Diesel) ............................................................................................................... 42
6.3 Calibration Procedure .................................................................................................................... 42
6.4 Calibration Procedure for Blending Units ........................................................................................ 43
7 LPG SECTION .................................................................................................................................44
7.1 LPG Stack Components ................................................................................................................. 45
7.2 4-Way Meter Feed Valve Settings .................................................................................................. 46
7.3 Return Line Valve .......................................................................................................................... 46
7.4 LPG Stack Test - Version 1.11 ........................................................................................................ 47
7.5 LPG Stack Test - Version 1.20 ....................................................................................................... 48
7.6 LPG Trade Measurement Verification Process - Version 1.11 .......................................................... 49
7.7 LPG Trade Measurement Verification Process - Version 1.20 ........................................................ 51
7.8 LPG Meter Calibration - Version 1.20 ............................................................................................. 52
7.9 LPG Electrical Schematics ............................................................................................................. 53
1 GENERAL CARE AND MAINTENANCE .........................................................................................55
1.1 Daily Maintenance ......................................................................................................................... 55
1.2 Monthly Maintenance ..................................................................................................................... 55
1.3 Annual Maintenance ...................................................................................................................... 55
1.4 Target Torques for Gasket Sealing ................................................................................................. 56
2 NOZZLES ........................................................................................................................................57
2.1 Elaflex (Petrol/Diesel) .................................................................................................................... 57
2.2 Elaflex GG1DN / LPG .................................................................................................................... 58
2.3 Elaflex DEF Nozzles ...................................................................................................................... 59
3 SAFETY BREAKS ...........................................................................................................................60
4 LPG DRY BREAKS .........................................................................................................................61
5 HOSES ............................................................................................................................................62
5.1 Shortening Hoses .......................................................................................................................... 63
6 ASCO 24V PROPORTIONAL VALVE ..............................................................................................64
7 MAINTAINING THE SPRING REEL TENSION (L SERIES) ............................................................ 65
8 REPLACING THE PUMP UNIT / AIR SEPARATOR STRAINERS .................................................. 66
8.1 To Replace the Inlet Strainer: ......................................................................................................... 66
8.2 To Replace the Outlet Strainer: ...................................................................................................... 67
9 DEF FILTER CARTRIDGE REPLACEMENT ..................................................................................68