GEA MultiFormer 600

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58 0000010291

001

Attention!

Concentration depends on:

 the water hardness. Verify the local value.

 pollution of the machine. Refer to the instructions provided by the man-

ufacturer.

Main Page

EC - Declaration of Conformity for Machines3
Table of Contents5
Safety11
Important Information11
Warning Signs12
Classification of Safety Signs12
Signs on the Machine13
Danger, Warning, Caution and Attention13
Intended Use14
Modifications14
Safety Devices15
Emergency Stop15
Cover Guards15
Signs on the Machine15
Password15
Safety Precautions16
During Normal Production16
During Maintenance and Repair16
Hygiene Levels17
Areas at the Machine17
Definitions17
Special Hygiene Rules17
Users18
Personnel Qualifications18
Personal and Food Hygiene18
Disposal19
For Economic Purpose19
Final Disposal19
Further Help and Information19
Description21
Main Items21
Working Principle22
Hopper22
Press Block22
Forming Unit22
Tooling Set & Filling Set23
Knockout Unit23
Conveyor23
Form Plate Support23
Specifications24
Standard Machine24
Form Plate Dimensions24
Ambient Conditions24
Type Plate24
Control Panel25
Main Menu25
Menu Structure25
Screen25
Screen Header26
Menu Bar26
Central Workspace27
Main (Screen 1)27
Production28
Menu Structure28
Screen 100029
Screen 100129
Screen 100229
Screen 102230
Screen 100330
Screen 100430
Screen 100530
Screen 100631
Screen 100731
Screen 100831
Screen 100931
Screen 101032
Screen 101132
Cleaning33
Menu Structure33
Maintenance34
Menu Structure34
Statistics36
Menu Structure36
System Settings37
Menu Structure37
Offline Recipe39
Menu Structure39
Alarms40
Menu Structure40
Transport and Installation41
Transport41
General41
Internal Transport41
Installation42
General42
Platform42
Electricity42
Connections42
Password GEA Control42
Conveyor Belt Installation43
Conveyor Belt43
Conveyor Belt Position43
Operation45
Overview45
Control Buttons45
Settings before Production45
Handling of the Plates46
Storage of the Plates46
Daily Inspection46
Exchange the Form Plate47
Raise the Hopper47
Install the Support Block47
Install the Bottom Plate47
Install the Form Plate48
Install the Top Plate48
Remove the Support Block48
Lower the Hopper48
Exchange the Plates for 3D and Double-3D Products49
Install the Double-3D Plate49
Install the 3D Form Plate49
Install the Top 3D Plate50
Exchange the Knockout51
Attach the Knockout Unit51
Disassemble the Knockout Unit51
Check the Alignment51
Production52
Start52
Slow Start52
Normal Start52
Recipe Handling53
Load a Recipe53
Save a Recipe53
Adjustments During Production53
Empty the Hopper54
Stop Production54
Cleaning55
General55
Machine55
Personnel55
Chemicals55
Instructions55
Day-To-Day Cleaning56
Cleaning Detergents57
Detergents57
Equipment59
Cleaning Equipment59
Cleaning Water59
Water Hardness59
Water Quality59
Cleaning Procedure60
Moving the Machine60
Hopper60
Press Block Cleaning61
Press Block61
Air Venting Pipe Assembly61
Knockout61
Tooling Set61
Conveyor62
Collection Tank62
Control Panel62
Product Contact Surface62
Cleaning Stainless Steel63
Introduction63
Cleaning63
Slight Pollution63
Strong Pollution & Slight Damage63
Water Consumption63
Maintenance65
Safety65
Activity Matrix66
Daily66
40 Hours66
2000 Hours67
Lubrication68
Machine Parts68
Wire Mesh Belt68
Wire Condition68
Wire Connection68
Wire Tension68
Knockout Alignment69
Sideways Knockout Position69
Form Plate Position69
Knockout Cylinder Rod End Bearing70
Rod End Bearing70
Assembly70
Knockout Mechanism71
Bearing71
Assembly71
Knockout Cylinder72
Cylinder72
Assembly72
Form Plate Cylinder73
Form Plate Connection Bracket73
Cylinder73
Assembly73
Press Block Seal74
Press Block74
Guiding Block74
Guiding Sleeve74
Inspection75
Assembly75
Press Block Guiding Blocks75
Augers76
Rubber Bushes76
Assembly76
Auger Drive Unit77
Covers & Hydraulic Motors77
Gears77
Inspection77
Assembly77
Auger Bearings78
Hydraulics Calibration78
Form Plate Cylinder Pressure78
Press Block Cylinder Pressure78
Pressure Switch79
Adjustment of the Pressure Switches80
Hopper Lift Mechanism81
Support Blocks81
Cross Beam81
Assembly81
Troubleshooting83
Safety83
Emergency Stop83
Error Messages84
Operator84
Service Personnel85
Observed Deviations86
Machine Problems86
7.3.1.1 Operator86
7.3.1.2 Service Personnel86
Product Problems87
Product Problem Descriptions88
Air Pressure88
Adjustment88
Manual Operation89
Pneumatic Valves89
Hydraulic Valves89
Linear Position Sensor Calibration89
Hydraulic Pump Coupling90
Form Plate Connection Bracket91
Removal91
Assembly91
Press Block Stroke Adjustment91
End-Buffer Cylinder Adjustment91
Detention Rubber Adjustment (400 Only)92
Place the Filling Strip (Option: Type 600)93
Disassembly93
Assembly93
Place the Filling Strip93
Product Temperature Control93

GEA MultiFormer 600 - Page 58

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