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Kalmar DCE80-100E - Installation of Disc Brake

Kalmar DCE80-100E
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DCE80-100E
Technical Handbook
Drive axle Kessler
Service
14
P.Group 40
TDCE01
04GB
Installation of disc brake
1. Insert the brake discs (4) and (5) alternately in the brake
housing (2).
2. Measure the clearance A.
3. Fit the piston (3) in the brake spider (1).
4. Measure the clearance B. The difference between clearance
A and B should be 2.5–3 mm.
5. Fit the piston (3) so that the part with the largest diameter is
facing downwards. Then place the seals in the groove using
special installation tapers, one large and one small, free from
any scratches, and not lubricated.
6. Fit the O-ring in the lower groove using an installation taper,
and push it over the large slide ring with the thinner edge fac-
ing upwards.
7. Fit the O-ring in the upper groove using the other installation
taper, and push it over the small slide ring with the thinner
edge facing downwards.
Slide ring
Installation taper
NOTE the direction of installation
The thin edge of the slide ring shall face
the pressure area.

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