DCE80-100E
Technical Handbook
Lifting mast and fork carriage
Service
10
P.Group 80
TDCE01
04GB
Lubrication of sliding surfaces and plates
There are 4 plates between inner and outer mast, 4 plates be-
tween carriage and inner mast and 8 plates between carriage
and sidelift attachment.
Maintenance of the sliding plates is extremely important other-
wise the sliding surfaces on the mast and carriage could become
damaged, resulting in the need for expensive repairs.
Lubrication of sliding plates
1. To be able to lubricate the whole length of the mast, a hy-
draulic lift or other lift equipment is best used.
2. Lubricate all sliding surfaces with the lubricant. Use a brush
and spread the lubricant evenly. Raise the mast to its maxi-
mum lifting height.
Check sliding plates
1. Thoroughly clean the sliding plate and around its holder.
2. The plate should be 3 mm proud of the holder to avoid the
risk of the holder or the sliding plate fixing nuts damaging the
opposite sliding surface. Check clearance and adjust as ne-
cessary with shims according to the following description.
IMPORTANT!
The lubricant should be of a brand approved by Kalmar,
or another of the same specification. The use of any other
lubricant can lead to excessive wear and also invalidate
the Kalmar guarantee. Lubricants can be ordered from
Kalmar’s spare parts department.
See group 90.
KL1126
1. Shim
2. Sliding plate holder (x 4)
3. Sliding plate, against inner mast (x4)
4. Sliding plate, top edge attachment (x4)
5. Shim with fixing slot
6. Counter hole for 4 and 5
7. Sliding plate, bottom edge attachment
(x 4)
8. Shim
9. Fixing block for attachment, tightening
torque for fixing bolts 649 Nm.
1
3
4
5
4
6
7
8
2
Carriage sliding plates
9
Min 3 mm
2 3, 4, 7
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