Kalmar DCE80-100E - Lifting Mast, Carriage, and Side Lift Attachment

DCE80-100E
Technical Handbook
Contents
1
P.Group 80
TDCE01
04GB
Group 80
Lifting mast carriage and
side lift attachment
Specifications ............................................................................ 2
Lift mast and carriage................................................................ 3
Description ........................................................................... 3
Service ................................................................................. 7
Inspection of lifting chains ............................................... 7
Inspection of the lifting mast............................................ 7
Dismantling the carriage.................................................. 8
Dismantling the lift mast .................................................. 8
Adjusting the support wheels ......................................... 9
Replacing the support wheels ......................................... 9
Lubrication of sliding surfaces and plates ..................... 10
Checking sliding plates.................................................. 10
Inserting shims for sliding plates ................................... 11
Bleeding lift cylinders..................................................... 11
Stretching of hoses........................................................ 11
Tilt cylinder mounting .................................................... 11
Checking tilt cylinders.................................................... 11
Side lift attachment.................................................................. 13
Description ......................................................................... 13
Service ............................................................................... 15
Sidelift with twist-locks................................................... 15
Sidelift with hook-coupling............................................. 16
Inductive sensors .......................................................... 17
Control of twist-locks .................................................... 18
Control of lifting hooks.................................................. 18
Control and adjustment of alignment aginst container,
hook attachment............................................................ 19
Changing main beam sliding plates, older design......... 20
Changing main beam sliding plates, new design .......... 22
Sidelift with hooks, C-type ....................................................... 24
Description ......................................................................... 24
Service ............................................................................... 26
Indicating lamps on slidelift ........................................... 26
Alignment control........................................................... 26
Sensor for interrupting of lowering ................................ 27
Inductive sensors .......................................................... 27
Control of lifting hooks................................................... 28
Control and adjustment of alignment aginst container .. 28
Changing the main neam sliding plates ........................ 29
Block diagram................................................................ 31
Hydraulic system A46141.0100..................................... 32
Wiring diagram .....................................A45760.0100, page 1-10