EasyManua.ls Logo

Kalmar DCE80-100E User Manual

Kalmar DCE80-100E
317 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
00
10
20
30
40
50
60
70
80
90
General
Chassis and cab
Electrical system
Engine
Transmission,
drive axle, brakes
Steered axle
Hydraulic system
Lifting mast, carriage
and side lift attachment
Periodic supervision
Technical
Handbook
DCE80-100E
This Handbook deals with the design
and maintenance of Kalmar empty
container trucks, type DCE.
In addition, it gives details of
troubleshooting and the most common
corrective maintenance.
Operation and other matters that are
primarily of interest to the operator are
included in the Instruction Manual.
Kalmar Industries AB
We reserve the right to modify
our design and material speci-
fications without prior notice.
TDCE01.04GB

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Kalmar DCE80-100E and is the answer not in the manual?

Kalmar DCE80-100E Specifications

General IconGeneral
BrandKalmar
ModelDCE80-100E
CategoryTrucks
LanguageEnglish

Summary

General

Safety Regulations

Covers intended use, operator requirements, and prohibited operations for safe working and damage prevention.

Tightening Torques

Provides applicable tightening torques for steel bolts and nuts under various conditions and surface treatments.

Chassis and Cab

Chassis Description

Details the chassis construction, frame, mountings, counterweights, fuel/hydraulic tanks, and cab mounting.

Operator's Cab Description

Describes the operator's cab, its structure, insulation, heating system, and air conditioning options.

Service - Cab Systems

Procedures for servicing cab systems: air filter, condensate, brake pedal, wipers, and air conditioning unit.

Electrical System

Fuses and Relays

Details fuse assignments for circuit protection and lists relays with their functions.

Transmission, Drive Axle, Brakes

Parking Brake System

Explains the parking brake system, its components, adjustment, and mechanical release procedure.

Steering Axle

Safety Test When Changing Tyres

Procedure for testing wheels for cracks using magnetic examination and penetrance testing.

Hydraulic System

Main Hydraulics Description

Overview of standard and separate side-lift hydraulic systems, functions, and pump configuration.

Hydraulic System with Separate Side-Lift Hydraulics

Details the electro-hydraulic servo system principles and components for side-lift functions.

Service - Hydraulic System Checks

Procedures for checking hydraulic hoses, breather filter, changing fluid, and mounting fittings.

Checking Pressures and Settings

Procedures for checking and adjusting pressures for accumulator charging, steering, servo, and main hydraulics.

Service - Checking the Brake System

Procedures for checking the brake system, including bleeding lines, testing pressures, and accumulator pre-charging.

Parking Brake System Description

Details the parking brake system, its application by spring, hydraulic release, and electrical control.

Lifting Mast, Carriage, and Side Lift Attachment

Service - Lifting Chains Inspection

Procedures for inspecting lifting chains for extension, cracks, damage, corrosion, and proper bending.

Service - Lifting Mast Inspection

Instructions for inspecting the lifting mast for damage, wear, ball bearings, and hose guide pulley.

Sidelift with Twist-Locks Service

Details indicating lamps, alignment control, safety interlocking, and checking alignment lamps for twist-lock sidelifts.

Sidelift with Hook Coupling Service

Explains indicating lamps, alignment control, and electrical interlocking for hook-coupling sidelifts.

Control of Twist-locks

Procedure for controlling twist-locks, including removal, inspection, and tightening torque.

Control of Lifting Hooks

Procedure for controlling lifting hooks, including removal, inspection, and replacement recommendations.

Control and Adjustment of Alignment

Procedure for checking and adjusting alignment sensors for containers and hook attachments.

Periodic Supervision

General Survey

General survey procedures to extend truck service life and prevent faults, based on operating hours.

Daily Supervision

Daily checks and actions required during refueling or operation for brakes, steering, instruments, mast, engine, fuel, and wheels.

Every 500 Hours Service

Service tasks to be performed every 500 operating hours, including washing, cleaning, leak checks, and belt tension.

Every 1000 Hours Service

Service tasks to be performed every 1000 operating hours, including filter changes, valve clearance checks, and lubrication.

Oil and Lubricant Recommendations

Recommendations for engine oil, transmission oil, drive axle oil, hydraulic fluid, grease, and air conditioning coolant.

Related product manuals