DCE80-100E
Technical Handbook
Sidelift attachment
Service
18
P.Group 80
TDCE01
04GB
Control of twist-locks
N.B. This control should be first carried out after 5000 hours
of service, or after 2 years - which ever occurs first.
Thereafter, the twist-locks should be checked every year.
Removing the twist-locks
1. Unscrew the grease nipple 1.
2. Remove the twist-lock 2.
3. Unscrew nut 3, at the same time, support the underside of
the twist-lock.
4. Remove the twist-lock 5 downwards, the washer 4 comes
with it.
5.
Twist-lock control
1. Check to ensure that there are no fractures or splits in any
part of the twist-lock. Use a method for undestructive testing.
Contact an authorised representative.
2. Place the washer 4 on the twist-lock and refit the lifting pin.
3. Refit the locking pin 2, and the grease nipple 1.
4. Tighten the nut to a torque of 300 Nm.
Control of lifting hooks
N.B. This control should be first carried out after 5000 hours
of service, or after 2 years - which ever occurs first.
Thereafter, the hooks should be checked every year.
Removing the hooks
1. Unscrew the locknut and remove the fixing screw 1.
2. Remove the lifting hook 2.
Lifting hook control
1. Check to ensure that there are no fractures or splits in any
part of the lifting hook. Use a method for undestructive test-
ing. Contact an authorised representative
2. Refit the lifting hook and fixing screw 2. Secure the fixing
screw with a new locknut.
1. Grease nipple
2. Locking pin
3. Fixing nut for lifting pin
4. Washer
5. Twist-lock
KL1555
KL1556
3
2
4
1
5
IMPORTANT!
If any split or fracture is discovered then the twist-lock
must be immediately replaced.
If the twist-lock has any other visible damage, then it
must be immediately replaced.
All twist-locks shall be replaced after 20,000 hours of
service, even if they appear undamaged.
1. Fixing screw
2. Lifting hook
1
2
IMPORTANT!
If any split or fracture is discovered then the lifting hook
must be immediately replaced.
If the lifting hook has any other visible damage, then it
must be immediately replaced.
All lifting hooks shall be replaced after 20,000 hours of
service, even if they appear undamaged.
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