Komatsu D39P-1 Shop Manual

INDEX TO SECTIONS
SECTION 1 - INTRODUCTION
SAFETY PRECAUTIONS ......................... 2
SERVICE INFORMATION ........................ 10
LOCTITE USAGE .............................. 12
SECTION 2 - MISCELLANEOUS
DIMENSIONS .................................. 2
SPECIFICATIONS ............................... 8
CAPACITIES AND LUBES ....................... 11
SPECIAL TORQUES ............................ 13
STANDARD TORQUES ......................... 15
SECTION 4 - BRAKES
GENERAL ..................................... 2
BRAKE PEDAL ................................. 4
BRAKE SUPPORT BRACKET .................... 13
BRAKE PAD .................................. 25
SECTION 6 - COOLING
GENERAL ..................................... 2
SERVICE DIAGNOSIS ........................... 3
RADIATOR ..................................... 4
SECTION 7 - DRIVE TRAIN
GENERAL ..................................... 2
SECTION 7B - TORQUE CONVERTER
GENERAL ..................................... 2
REMOVAL ..................................... 5
DISASSEMBLY ................................ 13
REASSEMBLY ................................. 24
INSTALLATION ................................ 39
SECTION 7C - TRANSMISSION
GENERAL ..................................... 2
REMOVAL ..................................... 6
COMPLETE ASSEMBLY ........................ 22
DIRECTIONAL (INPUT) SHAFT ................... 38
COUNTERSHAFT .............................. 54
RANGE (OUTPUT) SHAFT ...................... 57
REVERSE IDLER SHAFT ........................ 80
MAIN REGULATOR VALVE ...................... 83
RANGE SELECTOR VALVE ..................... 92
RATE OF RISE VALVE .......................... 99
INSTALLATION .............................. 111
TRANS/STEERING VALVE .................... 129
DRIVE SHAFT ............................... 155
SECTION 7E - STEERING DRIVE
GENERAL ..................................... 2
REMOVAL ..................................... 4
DISASSEMBLY ................................ 14
BRAKE CYLINDER ............................. 24
STEERING CYLINDER .......................... 30
MOUNTING PLATE ............................. 35
BRAKE/STEERING SHOES ...................... 38
BEARING CARRIER ............................ 43
PLANET GEAR CARRIER ....................... 46
REASSEMBLY ................................. 48
INSTALLATION ................................ 67
BRAKE ADJUSTMENT .......................... 78
BRAKE CYLINDER VALVE ...................... 81
SECTION 7F - FINAL DRIVE
GENERAL .................................... 2
REMOVAL .................................... 5
DISASSEMBLY ................................ 7
REASSEMBLY ................................. 16
METAL TYPE FACE SEALS ...................... 24
INSTALLATION ................................ 26
SECTION 8 - ELECTRICAL
GENERAL .................................... 2
WIRING DIAGRAM ............................. 3
SECTION 10 - HYDRAULICS
GENERAL .................................... 2
SECTION 10A - PUMP AND MOTORS
CHARGE AND SCAVENGE PUMP ................ 2
EQUIPMENT PUMP ............................ 14
SECTION 10B - CONTROL VALVE
REMOVAL ..................................... 2
COMPLETE ASSEMBLY ........................ 10
SYSTEM RELIEF VALVE ........................ 15
BLADE LIFT SECTION .......................... 20
BLADE TILT SECTION .......................... 29
BLADE ANGLE OR RIPPER SECTION ............. 34
INSTALLATION ................................ 39
SECTION 10C - CYLINDERS
BLADE ....................................... 2
RIPPER ...................................... 12
SECTION 12 - ENGINE
STANDARD VALUE TABLE ...................... 2
REMOVAL ..................................... 5
INSTALLATION ................................ 17
SECTION 14 - SUSPENSION
GENERAL .................................... 2
SERVICE DIAGNOSIS .......................... 4
WEAR LIMIT CHECKS .......................... 6
FRONT IDLER ................................. 10
TRACK ADJUSTER ............................ 27
TOP IDLER ................................... 32
TRACK ROLLER ............................... 40
METAL TYPE FACE SEALS ...................... 53
TRACK FRAME ................................ 56
TRACK SPRING ............................... 58
FRONT CROSSBAR ............................ 67
REAR RIGID BAR .............................. 71
TRACK FRAME ALIGNMENT .................... 72
SECTION 15 - TRACK CHAIN
SPLIT LINK TYPE CHAINS ....................... 2
SECTION 17 - MOUNTED EQUIPMENT
C FRAME PIN .................................. 2
C FRAME RUB BARS ............................ 3
ANGLING FRAME ............................... 5
C FRAME ...................................... 7
BLADE BUSHINGS .............................. 8

Komatsu D39P-1 Specifications

General

Brand	Komatsu
Model	D39P-1
Category	Excavators
Language	English