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Multitel MX 250 - User Manual

Multitel MX 250
186 pages
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TRANSLATION OF ORIGINAL INSTRUCTIONS
MULTITEL PAGLIERO S.p.A. - Strada Statale 114, 12030 Manta (CN) I - Tel. +39 0175 255211 Fax +39 0175 255255
PLATFORM AERIAL MULTITEL MX 250
USE AND WARNING INSTRUCTIONS
Year of manufacture: 2021
Edition: 07-2021

Table of Contents

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Summary

Machine Identification

Manufacturer’s Identification Data

Details about the manufacturer, branches, and contact information.

Machine Identification Plate

Information presented on the machine's identification plate.

Statement of Conformity

Declaration of compliance with EU directives and standards.

Description of the Instruction Manual

Manual Identification Data

Details identifying the manual, including document type and title.

Introduction

Overview of the machine's design and compliance with EC directives.

Aim of the Technical Documentation

Explains the purpose and content of the technical documentation provided.

Recipients

Identifies the intended audience for this manual.

Manual Structure

Describes the organization and layout of the manual for user guidance.

Information on How to Use the Manual

Provides guidance on how to effectively utilize the manual's content.

Advice for the Buyer

Recommendations for the machine buyer regarding documentation and training.

Advice for the User

Recommendations for machine users on proper operation and compliance.

Glossary of the Terms Used

Definitions of technical terms used throughout the manual.

Update Procedure

Outlines the process for updating the manual's content.

Preliminary General and Safety Information

Reference Directives

Lists directives followed during machine design, construction, and installation.

Safety-Related Terms

Defines key terms related to safety areas (Work Area, Dangerous Area, Control Area).

Definition of the Qualifications of Individuals Who Interact with the Machine

Classifies personnel (operators, technicians) and their required qualifications.

Residual Risks

Identifies and describes risks that remain after safety measures are applied.

Personal Protection Equipment

Specifies the required personal protective equipment for safe operation.

Noise Level

Information on noise levels and necessary protective measures.

Level of Vibrations

Describes the machine's vibration transmission characteristics.

Electromagnetic Compatibility

Details the machine's compliance with EMC regulations.

General Safety Warnings

Provides overall safety instructions and precautions for machine use.

Safety Distance from Ditches;Escarpments

Safety guidelines for maintaining distances from ground hazards.

Warnings for Prunings and Nurserymen

Specific safety warnings for tasks involving vegetation.

Warnings for Sanding Operations and Renovations

Safety precautions for sanding and renovation work.

Obligations

Outlines the duties and responsibilities of personnel using the machine.

Prohibitions

Lists forbidden operations, modifications, and conditions of use.

Intended Use

Specifies the authorized operations and work environments for the machine.

Variants to the Intended Use

Procedures for handling operations outside standard intended use.

Safety Signs

Explains the meaning and importance of safety signs on the machine.

Safety Pictograms Affixed to the Machine

Visual identification and location of safety pictograms.

Safety Devices

Lists and describes the safety systems installed on the machine.

Jobs Carried Out in the Vicinity of Live Power Lines

Safety procedures and minimum distances for working near electrical lines.

Insulation (Optional)

Information on optional insulation features and their limitations.

Working in the Presence of Glass Panes

Factors affecting machine stability and visibility in specific conditions.

General Warranty Conditions

Terms and conditions of the machine's warranty.

Responsibility

Defines the manufacturer's release from responsibility for improper use.

Assistance Service

Details on how to obtain technical assistance and order spare parts.

Machine Description

Aim of the Machine

The primary purpose and function of the aerial work platform.

Operator Station

Description of the control stations for operators.

Dangerous Area

Identification of zones posing a risk during machine operation.

Main Components

Identification and brief description of the machine's primary components.

Optional Components

Information on optional equipment available for the machine.

Technical Data

Specifications and technical data for the machine.

Layout Measurements

Physical dimensions and layout measurements of the machine.

Work Area Diagram

Graphical representation of the machine's operational work areas.

Stabilization Footprint

Information regarding the footprint created by the stabilizers.

Transport and Handling

Transport Operations

Guidelines and precautions for transporting the machine safely.

Loading;Unloading

Procedures and safety measures for loading and unloading the machine.

Safety Parking

Instructions for safely parking the machine.

Controls

Outrigger Controls

Controls for operating the outrigger systems.

Extensions Control

Operation of the outrigger crosspiece extensions.

Automatic Outrigging (Optional)

Functionality of the optional automatic outrigger deployment system.

Controls from Cage

Controls located in the operator's basket for machine operation.

Controls from Base-Cage

Controls located at ground level for machine operation.

Optional Characteristics of the Ground Controls

Different types and features of optional ground control stations.

Optional Controls

Reference to optional controls detailed in annexes.

Using the Machine

Start Procedures

Step-by-step instructions for starting the machine.

Stabilization

Procedures for securing the machine on the ground.

Cart Outrigging

Detailed steps for extending and deploying the outriggers.

Carriage Levelling Control

Methods for ensuring the carriage is level.

Spirit Level

Using the spirit level to check carriage inclination.

Electronic Spirit Level (Optional)

Functionality of the optional electronic spirit level for carriage leveling.

Stabilization Check

Verifying that the machine is stable and correctly positioned.

Utilization Procedures

Step-by-step instructions for operating the machine's functions.

Elevating the Operator Basket

Procedure for raising the operator basket to the work position.

Putting the Machine in Its Resting Position

Steps to safely lower and retract the machine for transport or storage.

Extension Limiting Device

Operation and importance of the device preventing over-extension.

Load Sensing System

Description of the load sensing system's function.

Procedures for Solving Partial Breakdowns

Troubleshooting steps for common operational issues.

Breakdown of the Basket Controls

Steps to take if basket controls become inoperative.

Breakdown of the Controls from the Base

Steps to take if base controls become inoperative.

Breakdown of the Control System

Troubleshooting for combined control system failures.

Breakdown of the Supply Systems

Troubleshooting steps for power supply failures.

Emergency Descent of the Cage-Operator

Procedure for safely lowering the operator during emergencies.

Stop Procedures

Instructions for safely stopping the machine's operations.

End-of-Work Stop

Steps to follow when finishing work and shutting down the machine.

Emergency Stop

Procedure for activating the emergency stop button.

Maintenance

Safety Precautions

Essential safety measures to observe during maintenance tasks.

General Information

Overview of general maintenance procedures and practices.

Routine Maintenance

Scheduled maintenance tasks for regular upkeep.

Routine Maintenance Table

A table detailing routine maintenance operations and their frequencies.

Monthly Checks and Inspections

Specific checks to be performed monthly and recorded.

Checks on the Outriggers

Detailed monthly checks for the outrigger components.

PTO Light

Verifying the PTO indicator light function.

Oil Level

Procedure for checking hydraulic oil levels.

Bubble Spirit Level

Using the spirit level to check carriage inclination and outrigger positioning.

Supporting Jack Seal

Checking the integrity of the seals on the supporting jacks.

Check the Operation of the Boom Raised Consent Light

Verifying the function of the boom raised consent indicator light.

Check for Proper Operation of the Locking Device with the Boom Raised

Testing the locking mechanism when the boom is raised.

Checks on the Boom

Specific inspections for the boom and its sliding blocks.

Checking the Side Sliding Blocks

Inspecting side sliding blocks for proper fit and play.

Checking the Supporting Sliding Blocks

Verifying the condition and fastening of supporting sliding blocks.

230 V Socket (Optional)

Checking the functionality of the optional 230V socket.

Emergency Lowering

Testing the emergency lowering function.

Electric Pump or Electric Motor (Optional)

Testing the optional electric pump or motor.

Emergency Pushbutton Operation

Testing the emergency stop button for correct operation.

Checking the Seals

Inspecting seals on various components for integrity.

Checking the Basket

Inspections related to the operator's basket.

Verifying the Proper Operation of the Movements

Testing all basket movement controls for proper function.

Emergency Pushbutton Operation

Testing the emergency stop button within the basket.

Verifying the Basket Levelling Operation

Checking the automatic leveling system of the basket.

Lubrication of Entrance Gate Hinges (only for gates with total opening)

Lubrication procedure for specific gate hinges on the baskets.

General Checks

General inspection points for the machine.

Checking the Torques

Verifying the tightness of various bolts using a torque wrench.

Checking for Oil Leaks

Identifying and rectifying any oil leaks in the hydraulic system.

Check the Limiting Device

Verifying the correct functionality of the extension limiting device.

Check the Fastening of the Limit Switches on the Boom Head

Ensuring boom head limit switches are securely fastened.

Verifying the Presence of Instructions on the Controls and Warnings

Confirming legibility and correct placement of labels and warnings.

Verifying the Oil Filter Condition

Checking the oil filter's condition and replacing it if necessary.

Annual Checks

Annual maintenance tasks performed by qualified technicians.

Extraordinary Maintenance

Procedures for complex maintenance requiring specialized skills.

Checks Logbook

Guidance on maintaining the checks logbook.

Scrapping and Decommissioning

Storage for Periods of Inactivity

Guidelines for storing the machine during non-operational periods.

Dismantling and Demolition

Procedures for the safe dismantling and disposal of the machine.

Annexes

List of Annexes

List of supplementary documents and appendices.

Subordinate Suppliers’ Manuals

References to manuals from component manufacturers.

Multitel MX 250 Specifications

General IconGeneral
BrandMultitel
ModelMX 250
CategoryIndustrial Equipment
LanguageEnglish