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C5200
Oki C5200 User Manual
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Oki Data CONFIDENTIAL
42615101TH Rev.8
246 /
Solder side
DSDRAM
SDRAM3
SDRAM1
SDRAM4
SDRAM2
ROM3
ROM4
ROM1
ROM2
FLCS501
R573
R572
C545
C546
C547
C548
C549
C544
C522
C508
C507
C614
C569
C570
C571
C572
C573
C574
R591
R592
R582
R581
R580
R579
R578
R599
R600
R601
R602
RM514
RM509
RM515
RM532
RM531
RM511RM513
RM508
RM510
RM506
RM512
RM507
R647
R640
R642
R643
R644
RM541
RM538
RM546
RM545
RM536
RM544
R682
R675
R674
R574
R544
R537
R536
R535
R533
R532
R527
R526
R525
R524
R548
R561
R564
R721
RR515
RR506
RR514
RR513
RR512
R663
R664
R662
R661
R666
R667
R668
R669
R670
R655
R646
R654
DBF525
BF502
DBF524
DBF523
DBF522
DBF521
DBF520
DBF519
DBF518
DBF517
DBF516
DBF515
DBF514
DBF513
DBF512
DBF511
DBF510
DBF509
DBF508
DBF507
DBF506
DBF504
DBF503
DBF502
DBF501
C706
C677
C705
C704
C703
C702
C685
R733
C525
C678
C662
C517
C523
C586
C594
C605
C618
C631
C643
C587
C581
C644
C615
C621
C762
C516
C514
C509
R530
R528
R568
R566
R550
R722
R549
RM530
RM535
RM537
RM539
RM540
RM533
RM522
RM517
RM521
RM519
RM520
RM518
RM529
RM528
RM527
RM526
RM534
IG502
IG501
RM542
RM543
RM554
RM552
RM550
RM551
RM553
RM548
RM547
RM549
R620
R621
RM523
RM524
RM525
RM516
RM505
RM504
RM502
RM503
RM501
R645
R681
R673
R679
R672
RR505
RR504
RR503
RR502
RRM504
RRM503
RRM502
RRM501
RR507
RR501
RR508
RR509
RR510
RR511
R658
R653
R636
R637
R627
R625
R623
R613
R610
R603
R595
R597
R560
R565
R626
R624
R622
R516
C761
C736
C746
C737
C747
C748
C749
C743
C729
C751
C750
DIC501
IC501
R678
R677
R660
R676
C531
C539
C783
C782
C781
C780
C784
C530
C529
C528
C527
C526
C686
C711
C687
C712
C688
C713
C689
C714
C690
C715
C691
C716
C692
C693
C717
C718
C719
C720
C721
C722
C700
C538
R557
R556
R628
R629
R630
R631
R632
R633
R634
R635
R652
R651
R731
R730
C579
C532
C513
C512
C511
C510
C515
C583
C763
C764
C620
C597
C533
C534
C535
C543
C542
C541
C552
C568
C580
C598
C642
C619
C617
C613
C604
C596
C593
C603
C612
C585
C582
C584
C588
C595
C611
C616
C622
BF501
R596
C592
C591
C590
C589
C628
C627
C626
C625
C624
C623
C641
C630
C567
C555
C554
C540
C550
CKMD502
CKMD
501
C699
C695
C668
C694
C667
C725
C745
C744
C742
C724
C723
C708
C707
R720
R589
R577
R576
R575
R583
R587
R586
R585
R584
C607
C610
C600
C601
C602
C606
R507
R505
DBF505
CC509
CC505
CC501
CC502
CC503
CC504
CC506
CC510
CC512
CC514
CC516
CC517
CC519
CC518
CC515
CC511
C759
C757
C754
C752
C756
C758
CC513
CC521
CC520
CC508
CC507
C741
C735
C726
C730
C738
C733
C732
R671
C727
C739
C740
USB2.0
C701
C663
C651
C650
C659
C658
C657
C656
C655
C654
C673
C672
C661
C629
C640
C639
C638
C637
C636
C635
C634
C633
C632
C660
C676
C675
C682
C681
C697
L502
L501
L504
L503
R616
R611
R639
R638
C671
C647
C649
C646
C645
C648
C652
C653
C664
C669
C670
C674
C679
C696
C698
C680
C599
C520
C519
C518
R619
R618
R617
R614
R615
R612
R608
R609
R606
R605
R604
R598
R607
R501
R562
R567
R569
R570
R571
R563
C575
C565
C563
C564
C562
C556
C553
C551
C557
C558
C608
C609
C684
C683
C666
C665
C560
C559
C576
C577
C578
245
247
Table of Contents
Table of Contents
4
Default Chapter
1
Service Manual
1
1 Specifications
7
System Configuration
7
Printer Configuration
10
Option Configuration
15
Specifications
15
Interface Specifications
20
Parallel Interface
20
Parallel Interface Connector and Cable
20
Parallel Interface Level
20
Parallel Interface Specifications (C5400N)
20
Timing Charts
21
Parallel I/F Signals
22
Universal Serial Bus (USB) Interface Specifications
23
USB Interface
23
USB Interface Connector and Cable
23
USB Interface Signals
23
Network Interface
24
Network Interface Connector and Cable
24
Network Interface Signals
24
Network Interface Specifications(C5400/C5200/C5150/C3200N)
24
2 Operation Description
25
Electrophotographic Process Mechanism
25
Printing Processes
30
3 Printer Installation
40
Precautions and Prohibition
40
Printer Unpacking Procedure
42
Installation Space
44
Side View
44
Top View
44
Printer Installation Instructions
44
Packed Units and Attachments
45
Assembly Procedure
46
Printer Main Body
46
Power Cable Connection
51
Turning off the Printer
53
Installation of Optional Components
54
Install Memory
55
Checking of Optional-Component Recognition
63
Menumap Printing
64
Connection Procedures
67
Checking of User Paper
69
4 Parts Replacement
70
Precautions in Replacing Parts
70
Part Replacement Procedures
72
Left Side Cover
72
Right Side Cover
74
Face-Up Tray
76
Rear Cover
77
LED Assy / LED Assy-Springs
78
Controller PCB
79
Print Engine Controller PCB
83
Top Cover Assy
88
Top Cover
90
Controller Panel Assy
92
Board-Prp(C5400N//C5200N/C5150N/C3200N)/ Board-PRO(C5510MFP) / Top Cover Handle
93
Low-Voltage Power Unit / ID-FAN / Low-Voltage Power Unit FAN / Hopping Motor / Fuser Motor
94
Board-PRT
95
Guide-Eject Assy / Color Registration Assy / Board-PRM
96
FAN (Fuser) / Belt Motor / High Voltage Power Supply Board / Cover Open Switch
98
MPT-Assy
99
Feeder Unit / Board-RSF / MPT Hopping Roller / Frame Assy Separator / Cover-Front
100
Main Motors / Solenoid / Paper-End Sensor
101
Feed Roller
103
Shaft Assy-Eject (FU) / Shaft Assy-Eject (FD) / Eject Sensor
104
Fuser Unit
105
Belt Unit
106
Parts to Lubricate
107
Exploded View
121
5 Maintenance Menu
124
System Maintenance Menu(for Maintenance Staff)
124
Maintenance Utility
127
Changing the Display Language
131
Maintenance Menu Function of the User Menu
132
Maintenance Menu(for End-Users)
132
Operator Panel
133
Self-Diagnostic Mode
133
Normal Self-Diagnostic Mode (Level 1)
137
Entering Self-Diagnostic Mode (Level 1)
139
Exiting Self-Diagnostic Mode
139
Switch Scan Test
140
Motor and Clutch Test
143
Test Printing
145
Color Registration Adjustment Test
150
Print Density Adjustment Test
150
Consumable Counter Display
151
Counter Display of Numbers of Prints and Images
151
Switching between Factory and Shipping Modes
152
Self-Diagnosis Function Setting
153
LED Head Serial Number Display
154
Waste Toner Counter Display
154
Operator Panel Display
155
Printing on Controller-Equipped Printer on a Standalone Basis
160
Switch Press Functions at Printer Power-On
161
Settings after Parts Replacement
162
Instructions to Exchange the Engine Control Board
162
EEPROM Setting after ARC Board/Spy Board/Spa Board Replacement
165
Destination Setting [Check Method: Printing Demo Page (C5400) Printing Menu Map (C5200, C5150, C3200N, C5510MFP)]
166
Settings by Hand for Print Density Adjustment
168
6 Regular Maintenance
169
Parts Replaced Regularly
169
Cleaning
169
Cleaning the LED Lens Array
169
Cleaning the Led Head
170
Cleaning the Pick-Up Roller and the Pad
171
Cleaning the Printer Inside
172
7 Troubleshooting Procedures
174
Precautions before Troubleshooting
174
Precautions before Handling an Abnormal Image
174
Precautions Upon Handling an Abnormal Image
174
Preparing for Troubleshooting
174
Troubleshooting Procedure
174
LCD Message List
175
7.5.2 Preparing for Troubleshooting
187
1)LCD Display Malfunction
189
LCD Display Malfunction
189
Nothing Is Displayed in LCD
189
The First Line Is Black Display in LCD
190
Two Black Characters Turning Around
191
(The Display Changes to "COMMUNICATION ERROR" if You Leave Them as They Are)
191
An Error Message Related to the Operation Panel Is Displayed
191
2)Irregular Operation of the Device after Turning on the Power
192
Irregular Operation of the Device after Turning on the Power
192
RAM CHECK" or "INITIALIZING" Are Displayed
192
A Wrong Operation Panel Display
192
No Operation
192
Abnormal Sound
193
Abnormal Odor
194
Slow Starting Time
194
3)Paper Feed Jam(Error 391:1St Tray)
202
Paper Feed Jam(Error 391:1St Tray)
202
Paper Feed Jam Occurs Right after Turning on the Power (1St Tray)
202
Paper Feed Jam Occurs Right after Paper Feeding Starts (1St Tray)
202
4)Paper Feed Jam (Error 390:Multi-Purpose Tray)
204
Paper Feed Jam (Error 390:Multi-Purpose Tray)
204
Paper Feed Jam Occurs Right after Turning on the Power (Multi-Purpose Tray)
204
Paper Feed Jam Occurs Right after Paper Feeding Starts (Multi-Purpose Tray)
205
5)Paper Path Jam(Error 381)
206
Paper Path Jam(Error 381)
206
Paper Path Jam Occurs Right after Turning on the Power
206
Paper Path Jam Occurs Right after Feeding Paper
207
Paper Path Jam Occurs in a Path Route
209
Paper Path Jam Occurs Right after Reaching the Fuser Unit
210
6)Paper Exit Jam(Error 382)
211
Paper Exit Jam(Error 382)
211
Paper Exit Jam Occurs Right after Turning on the Power
211
Paper Exit Jam Occurs Right after Feeding Paper
212
Paper Exit Jam Occurs in a Path Route
213
7)Duplex Print Jam(Error 370,371,372,373,383)
214
Duplex Print Jam(Error 370,371,372,373,383)
214
Duplex Print Jam Occurs Right after Turning on the Power
214
Duplex Print Jam Occurs in the Duplex Entry
215
Duplex Print Jam Occurs in Reverse of the Paper
215
8)Paper Size Error (Error 400)
216
Paper Size Error (Error 400)
216
Duplex Print Jam Occurs in the Duplex Input
216
Paper Is Not Fed to a Resist Roller from Duplex Section
216
Paper Jam Occurs When the End of Paper Is Near IN1 Sensor
216
9)ID Unit Up-Down Error(Service Call 140-143)
217
ID Unit Up-Down Error(Service Call 140-143)
217
An Error Occurs in the Operation of ID Unit up
217
An Error Occurs in the Operation of ID Unit down
217
10)Fuser Unit Error(Error 170-177)
218
Fuser Unit Error(Error 170-177)
218
An Error Occurs Right after Turning on the Power
218
An Error Occurs in 1 Min. from Turning on the Power
218
11)Motor Fan Error(Error 120,127,051)
219
Motor Fan Error(Error 120,127,051)
219
Low Voltage Power Unit Fan or CU Fan Does Not Rotate Right after Turning on the Power
219
ID Cooling Fan Does Not Rotate in Printing
219
DUPLEX Fan Does Not Rotate in DUPLEX Printing
219
All Fans of the Device Do Not Rotate
219
12)Print Speed Is Slow (Low Performance)
220
Option Unit Is Not Recognized
220
Print Speed Decreases up to 2Ppm
220
Print Speed Decreases
220
Duplex Unit Is Not Recognized
220
14)LED Head Is Not Recognized(Error 131,132,133,134)
221
Print Speed Is Slow (Low Performance)
220
13)Option Unit Is Not Recognized
220
LED Head Is Not Recognized(Error 131,132,133,134)
221
2Nd Tray Unit Is Not Recognized
221
Service Call 131-134(LED HEAD Missing)
221
15)Toner Cartridge Is Not Recognized(Error 540,541,542,543)
222
Toner Cartridge Is Not Recognized(Error 540,541,542,543)
222
Errors Caused by Consumables
222
Errors Caused by Toner Sensor
224
Errors Caused by Machine Defects
225
16)Fuse Cutout Error (Error 150-155)
226
Dew Condensation Errors (Error 123)
226
Fuse Cutout Errors
226
Dew Condensation
226
Fuse Cutout Error (Error 150-155)
226
17)Dew Condensation Errors (Error 123)
226
7.5.3 Image Problem Troubleshooting
227
Image Problem Troubleshooting
227
1)Color Is Totally Pale (Fig.7.2 a )
228
Color Is Totally Pale (Fig.7.2 a )
228
Color Is Pale
228
2)Background Is Dirty (Fig.7.2 B )
229
Background Is Dirty (Fig.7.2 B )
229
Background Is Dirty (Partly)
229
Background Is Dirty (Totally)
229
3)Blank Print (Fig.7.2 C )
230
Blank Print (Fig.7.2 C )
230
Blank on the Whole Page
230
4)Vertical Lines Are Printed
231
Vertical Lines Are Printed
231
Thin Vertical Lines (with Color) (See Fig.7.2 D )
231
Thin Vertical Lines (Without Color) (See Fig.7.2 F )
231
5)Cyclic Print Trouble (Refer to Fig.7.2 E )
232
Cyclic Print Trouble (Refer to Fig.7.2 E )
232
Vertical Cyclic Print Trouble
232
6)Color Drift Is Wide
233
Color Drift Is Wide
233
IN ADJUSTING COLOR REGISTRATION" Is Shown Only a Short Time
233
Although REG ADJUST TEST of the Engine Maintenance Function Is OK, Color Drift Is Seen
233
7)Solid Black Print
234
Solid Black Print
234
Solid Black on a Full Page
234
Actions Taken after Forced Hdd/Flash Initialization
235
Network Troubleshooting
236
Displaying Details of Service Call Error Codes (C5510)
237
Fuse Checking
238
8 Connection Diagram
239
Resistance Checks
239
PCB Parts Layouts
243
4
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Oki C5200 Specifications
General
Brand
Oki
Model
C5200
Category
All in One Printer
Language
English
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