EasyManua.ls Logo

Oxford Instruments Omicron NanoScience MercuryiTC User Manual

Oxford Instruments Omicron NanoScience MercuryiTC
174 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operator's Manual
MercuryiTC
©2014 Oxford Instruments
Omicron NanoScience
Operator’s Manual
Oxford Instruments
NanoScience
Issue 0
5
/ Feb 2015 /
Original Instructions
MercuryiTC
Cryogenic environment controller
Issue 05 /
Feb 2015 / UMC0071
Omicron NanoScience
. All rights reserved.
Omicron
NanoScience
Original Instructions
Cryogenic environment controller
Feb 2015 / UMC0071
Omicron

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Oxford Instruments Omicron NanoScience MercuryiTC and is the answer not in the manual?

Oxford Instruments Omicron NanoScience MercuryiTC Specifications

General IconGeneral
BrandOxford Instruments Omicron NanoScience
ModelMercuryiTC
CategoryController
LanguageEnglish

Summary

Preface and Introduction

Use of this Manual

Provides installation, operation, and servicing information for the MercuryiTC.

Health and Safety Information

General safety advice and essential precautions for operating the MercuryiTC.

Customer Support

Information on contacting Oxford Instruments support and required details.

1 HEALTH AND SAFETY

1.1 Warnings

Essential safety precautions to be aware of before operating the equipment.

1.1.1 Protective and Functional Ground

Guidelines for proper electrical grounding of the equipment.

1.1.2 High Voltage Hazard

Warns about the danger of high voltage and necessary precautions.

1.2 Cautions

Cautions related to equipment handling and operation.

1.2.1 Electrostatic Caution

Advises on handling electrostatic sensitive devices (ESSD).

1.2.2 Cooling Caution

Emphasizes maintaining adequate ventilation for cooling.

2 MERCURY ITC BASICS

2.1 MercuryiTC Front and Rear Panels

Identifies main features of the front and rear panels of the MercuryiTC.

2.2 Display and Touch-screen

Describes the 4.3-inch color LCD touch screen and ambient light sensor.

2.3 Electrical Power Supply

Explains automatic power supply configuration and powering connected devices.

2.9 Main Components

Briefly describes internal components like enclosure, power supply, and motherboard.

2.9.1 Motherboard

Details the motherboard's role in control, program storage, and basic I/O.

2.9.2 Expansion Slots and Daughter Boards

Explains the 8 expansion slots for daughter boards and their types.

2.10 Alarms and Interlocks

How the iTC identifies faults and uses alarms/interlocks for safety.

3 GETTING STARTED

3.1 Checking the Electrical Supply

Instructions for verifying the supply voltage and frequency.

3.2 Mounting the Equipment

Guidance on placing the unit and ensuring adequate ventilation.

3.3 Connecting Electrical Power

Details on using the supplied mains cable and electrical requirements.

3.4 Powering Up the MercuryiTC for the First Time

Step-by-step guide to initially power on the instrument.

3.5 The MercuryiTC Touch Screen

Introduction to the touch screen interface, pages, widgets, and buttons.

3.5.1 The Home Page

Details the features of the Home page including widgets and interface buttons.

3.5.6 Soft Keypads

Details the use of numeric and alphanumeric keypads for data entry.

3.6 Plotting Signals on the MercuryiTC Touch Screen

Explains how to monitor signals over time using the touch screen.

3.6.1 Plot Configuration

Details how to set up which signals are plotted on the screen.

3.6.2 Scaling a Plot

Instructions for adjusting the zoom and scale of plots on the display.

4 HOW TO MEASURE AND CONTROL TEMPERATURE

4.1 Heater and Sensor Connections

Details connecting heaters and sensors via the 9-way D-connector.

4.1.1 Connecting Thermocouples

Specific instructions for connecting thermocouples for accurate measurements.

4.2 Configuring a Temperature Sensor

Steps to configure a widget to display temperature sensor data.

4.2.1 Configuring the Sensor Details

How to set up sensor type, calibration, and excitation parameters.

4.3 Setting Heater Properties

How to set parameters like voltage limits and resistance for configured heaters.

4.4 Configuring a Heater

Steps to pair a heater with a sensor for temperature control.

4.5 Configuring the Heater Control Loop

How to set up manual or automatic (PID) control loops for heaters.

4.7 Using the Sweep Function

Explains how to program temperature setpoints over time.

4.7.1 The Purpose of the Sweep Function

Details the function of programmed temperature profiles.

4.8 Using the Ramp Function

How to set and use ramp rates for setpoint changes.

4.9 Configuring a Gas Valve

Steps to configure a gas valve for flow control.

4.9.2 Configuring Automatic Control of the Gas Valve

How to set up automatic control for the gas valve using target tables.

4.11 Types of Temperature Sensor

Lists the types of temperature sensors supported by the iTC.

4.11.1 Thermocouples

Describes the principles of thermocouple operation and limitations.

4.11.7 Available Generic Calibration Files

Lists the generic calibration files included with the MercuryiTC.

4.12 More About Thermocouples

Provides further details on thermocouple operation and selection.

4.12.3 Reference Junction Compensation

Details internal and external reference junction compensation methods.

5 CRYOGEN LEVEL-METER

5.1 Principles of Operation

Explains how the level-meter board operates with helium and nitrogen probes.

5.1.1 Operation of the Board with a Helium-Level Probe

Details the operation of the helium-level probe.

5.1.2 Operation of the Board with a Nitrogen-Level Probe

Details the operation of the nitrogen-level probe.

5.2 Installing the Level-Meter Board

Instructions for installing the level-meter daughter board.

5.2.1 Removing the Top Cover

Step-by-step guide to remove the iTC's top cover.

5.2.2 Fitting the Board

Instructions on fitting the daughter board into an expansion slot.

5.4 Configuring MercuryiTC for Helium Level Meter

Steps to configure the iTC for helium level measurement.

5.5 Configuring MercuryiTC for Nitrogen Level Meter

Steps to configure the iTC for nitrogen level measurement.

5.6 Setting Up Liquid Nitrogen Auto-Fill

How to configure the nitrogen level meter for automatic refilling.

6 MANAGING YOUR MERCURY

6.1 General Settings

Describes general settings like Home Screen Revert and Remote Lock options.

6.2 Display Settings

Settings for display brightness, auto-dim, and style.

6.3 Devices

Information on viewing fitted boards, their IDs, types, and firmware versions.

6.4 Clock Settings

How to set the internal clock and date of the MercuryiTC.

6.6 Updates

Procedure for updating the MercuryiTC application and firmware.

6.7 Access Level

How to access ENGINEERING mode for advanced settings.

Entering Engineering Mode

Steps to enter the engineering mode using a password.

6.8 Factory Configurations

How to save, load, revert, or delete system configurations.

7 REMOTE OPERATION

7.1 Remote Operation using RS232 or ISOBUS

Configuration for remote control using RS232 and ISOBUS interfaces.

7.1.2 Serial RS232 Cabling Requirements

Details pin connections and voltage levels for RS232.

7.2 Remote Operation using GPIB

Configuration for remote control using the GPIB interface.

7.2.1 Configuring GPIB

Steps to set the GPIB address for the instrument.

7.3 Remote Operation using Ethernet

Configuration for remote control using the Ethernet interface.

7.3.1 Configuring Ethernet

Steps to set IP address, subnet, and gateway for Ethernet.

7.4 Remote Operation using USB

Configuration for remote control using the USB interface.

7.4.3 USB Drivers

Information on obtaining and installing USB drivers for PC communication.

7.5 Switching MercuryiTC Control Between Local and Remote

How to switch between local GUI control and remote operation.

8 COMMAND REFERENCE GUIDE

8.1 Nomenclature Used in this Section

Explains conventions for listing SCPI commands and parameters.

8.2 SCPI and Legacy Command Sets

Describes the two remote command sets supported by the iTC.

8.3 SCPI Commands

Specifies command message format and proprietary command set.

8.3.1 SCPI Protocols

Details SCPI command syntax, case sensitivity, and line termination.

8.3.5 Nouns

Explains the hierarchical structure for addressing elements within the iTC.

8.3.5.1 System Commands

Lists system commands for settings like display, time, and user level.

Addressing a Temperature Sensor

Structure for addressing temperature sensors using DEV:<UID>:TEMP.

8.3.5.3 Addressing a Temperature Control Loop

Structure for addressing temperature control loops using DEV:<UID>:TEMP.

8.3.5.4 Addressing a Heater Controller

Structure for addressing heater controllers using DEV:<UID>:HTR.

8.3.5.5 Addressing a Level Meter Sensor

Structure for addressing level meter sensors using DEV:<UID>:LVL.

8.3.5.6 Addressing an Auxiliary I/O Daughter Board

Structure for addressing auxiliary I/O boards using DEV:<UID>:AUX.

8.3.5.7 Addressing a Pressure Sensor

Structure for addressing pressure sensors using DEV:<UID>:PRES.

8.4 Legacy Commands

Information on legacy command sets for compatibility.

8.4.2 Legacy Monitor Commands

Commands for monitoring instrument status and parameters.

8.4.2.1 Cn Command - Set Control

Command to set local/remote mode and GUI lock status.

8.4.3 Legacy Control Commands

Legacy commands for controlling heaters and gas flow.

8.4.3.1 An Command - Auto/Manual

Sets heater or gas flow control to AUTO or MANUAL mode.

9 TEMPERATURE SENSOR DAUGHTER BOARD

9.1 Overview of the Temperature Sensor Board

Lists sensor types and capabilities of the temperature sensor board.

9.2 Installing a Temperature Sensor Board

Instructions for installing the temperature sensor board.

9.2.1 Fitting the Board

Guidance on selecting the correct slot for the temperature sensor board.

9.3 Circuit Description of the Temperature Sensor Board

Explains the circuit for measuring resistance or voltage.

9.3.1 Voltage Measurement Mode

Describes voltage measurement for diode sensors and thermocouples.

9.3.2 Resistance Measurement in Constant Current Mode

Explains resistance measurement for PTC sensors using constant current.

9.3.3 Resistance Measurement in Constant Voltage Mode

Explains resistance measurement for NTC sensors using constant voltage.

9.3.4 Calibrating the Temperature Measurement Circuit

Describes the process of calibrating the temperature measurement circuit.

10 HEATER DAUGHTER BOARD

10.1 Installing a Heater Board

Instructions for installing the heater board.

10.1.1 Fitting the Board

Guidance on fitting the heater board into the correct slot.

10.2 Circuit Description of the Heater Board

Provides a block diagram of the heater circuit.

10.2.1 Description of the Heater Circuit

Explains the components and signals in the heater circuit.

11 AUXILIARY I/O DAUGHTER BOARD

11.1 Description of the Auxiliary I/O Board

Lists the functions of the auxiliary I/O board.

11.1.1 Auxiliary I/O Board Functions

Details the board's capabilities: stepper motor drive, digital I/O, PWM signal.

11.1.2 Gas-Flow Control Using a Motorised Needle-Valve

Explains how the board controls gas flow via a needle valve.

11.2 Installing an Auxiliary I/O Board

Instructions for installing the auxiliary I/O board.

11.2.1 Fitting the Board

Guidance on fitting the auxiliary I/O board into an expansion slot.

11.2.4 Configuring an Input on the Auxiliary I/O Board

Steps to configure an input channel on the auxiliary I/O board.

11.2.5 Configuring an Output on the Auxiliary I/O Board

Steps to configure an output channel on the auxiliary I/O board.

12 PRESSURE BOARD

12.1 Description of the Pressure Board

Details the pressure board's capabilities and transducer types.

12.1.1 Description of the Pressure Board Circuit

Provides a block diagram of the pressure board circuit.

12.2 Installing a Pressure Board

Instructions for installing the pressure board.

12.2.1 Fitting the Board

Guidance on fitting the pressure board into an expansion slot.

12.2.3 Connecting to the Pressure Board

Pin connections for the pressure board's 9-way D connector.

12.2.4 Configuring the Pressure Board

Steps to configure a widget for pressure sensor data.

12.2.5 Configuring the Pressure Sensor Details

How to set up specific sensor details for pressure sensors.

12.3 Using the Pressure Board to Control a Pressure

How to control pressure using control loops, similar to temperature control.

13 GPIB DAUGHTER BOARD

13.1 Description of the GPIB Daughter Board

Explains GPIB interface standards and capabilities.

13.2 Installing a GPIB Board

Instructions for installing the GPIB board.

13.2.1 Fitting the Board

Guidance on fitting the GPIB board into its dedicated slot.

13.3 Connecting to the GPIB Board

Safety precautions for connecting GPIB cables.

14 THEORY OF CONTROL LOOPS

14.1 General Information on Control Loops

Overview of how control loops manage heaters and gas valves.

14.1.1 Automatic Control Methods

Describes three automatic control methods for temperature regulation.

14.2 General Information on Temperature Control Loops

Components of a temperature control system and factors to consider.

14.2.1 Open Loop Operation

Explains open-loop control where fixed heater power is applied.

14.2.2 On-Off Control

Describes on-off control systems and their characteristics.

14.2.3 Proportional Control

Explains proportional control where heater voltage varies with temperature error.

14.2.4 Proportional Control with Integral Action

How integral action eliminates temperature error by adding an integrator.

14.2.5 Proportional Control with Integral and Derivative Action

How derivative action improves control response by monitoring temperature change rate.

14.2.7 PID Tables

Methods for providing PID parameters to the controller.

14.3 Theory of Gas-Flow Control

Principles of controlling cooling gas flow.

14.3.1 Overview of Gas Control

Explains automatic control methods (VTI, Siphon) for gas flow.

14.3.2 Manual Control of the Gas Flow

How manual gas flow control works.

14.3.3 Automatic Control of the Gas Flow

How automatic gas flow control uses error signals and valve gearing.

15 PREVENTIVE MAINTENANCE

15.1 Cleaning the Touch-Screen

Instructions for safely cleaning the touch-screen.

15.2 Calibrating the Temperature Sensor Circuits

Procedure for calibrating the internal temperature sensor circuits.

15.3 Lubricating the Fan

Recommendation for lubricating the device fan.

15.4 Lithium-Ion Coin Cell Replacement

Instructions for replacing the motherboard's lithium-ion coin cell.

16 ALARMS, INTERLOCKS AND TROUBLESHOOTING

16.1 Alarms and Interlocks

How the iTC indicates errors and uses interlocks for safety.

16.1.1 Alarm Logs and Alarms History Pages

Describes the Current and Historic Alarm Logs pages.

16.2 Troubleshooting

Guidance on diagnosing and correcting internal and external faults.

16.2.1 Internal Faults

Steps to clear software (firmware) related alarms.

16.2.2 External Faults

Steps to diagnose and correct external faults, typically wiring issues.

16.3 Directory of Alarms

A comprehensive list of alarms, interlocks, and recommended actions.

17 TECHNICAL SPECIFICATIONS

17.1 Physical Specification

Details the physical dimensions and weight of the unit.

17.2 Electrical Power Supply

Specifications for mains supply voltage, frequency, and power.

17.3 Sensor Inputs

Details supported sensor types, ranges, and ADC resolution.

17.4 Heater Outputs

Specifications for heater outputs, current, voltage, and resistance.

17.5 PC Interfaces

Lists the available PC communication interfaces (RS232, USB, GPIB, Ethernet).

17.6 Electrical Isolation

Electrical isolation specifications between terminals and chassis.

17.7 Environmental Specifications

Environmental operating conditions like temperature and humidity.

17.8 Level Meter Board

Specifications for the Helium and Nitrogen probe parameters.

17.9 Pressure Board

Specifications for the pressure board's measurement accuracy and ranges.

18 CUSTOMER SUPPORT