Parker 638 series

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5 Electrical Installation

Electrical InstallationElectrical Installation

Electrical Installation

07-02-12-02-EN-V1215.doc / Type: 638

Block Diagram 638B (3-phase)

Advantage:

 no DC-fuses necessary.

Disadvantage:

 Sum of power limited by line fuse.

This manual was downloaded on www.sdsdrives.com

+44 (0)117 938 1800 - info@sdsdrives.com

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Table of Contents4
The most Important Thing First8
Safety Precautions9
General Information11
System Description11
- Special Features of the 638 Servo Drive11
- Overview of Standard Digital Communication11
- Determining Criteria for the Utilization of the 638 Drive12
- Operation Configuration12
Model Code13
- Combination Possibilities for the Various Communication / I/O - Modules14
- Module Slots Layout15
- Module Design15
Packaging, Transport, Storage16
Dimensions17
- 638A Series17
- Series18
Insulation Concept19
Overview of Compact Unit Connections20
- 638A0120
- 638B0321
Assignments Power Connections22
- Power, Ballast, DC Bus - Connection X6022
- Control Supply Voltage X0122
- Motor - Connection X6122
- Brake / Thermo - Connection X6223
Feedback Sensor X3024
- Feedback - Module X30024
- Feedback Connection X30 (SUB D 09 Socket)25
- Feedback - Module X300 with Memory27
Service-Interface COM1 (RS232)28
Safe Torque off29
- Connection Safe Torque off X1129
- Connection WITHOUT the Utilization of the Safe Torque Off, (STO), Function29
Signal Connection30
- Control Signal Plug X10 (SUB D25 Socket)30
Multi-Function X4031
- Incremental - Output32
- Incremental - Input32
- Stepper Motor Input33
- SSI-Encoder Interface34
Fieldbus Interface COM235
- Pinning for RS23235
- Pinning for RS422/48535
- Pinning for CAN36
- Pinning for Profibus DP36
- Pinning for EA5 I/O-Interface (Digital in and Outputs)36
Fieldbus Interface COM2 in Combination with COM3 (OPTION SLOT A/B)37
- Pinning for Interbus S (RP IBS)37
Fieldbus Interface RP 2CA, 2C838
- Pinning CAN1-BUS and CAN2-BUS38
- Pinning RP 2C8 X120 (with I/O's)38
- DIP Switch Position for Option Module RP 2CA and RP 2C839
Fieldbus Interface RP CCA, CC840
- Pinning CAN1-BUS, CAN2-BUS and RS48540
- Pinning RP CC8 X120 (with I/O's)40
- DIP Switch Position for Option Module RP CCA and RP CC841
Fieldbus Interface RP PCA, PC842
- Pinning Profibus DP and CAN2-BUS and RS48542
- Pinning RP PC8 / X120 (with I/O's)42
- EN-V1215.Doc / Type42
- DIP Switch Position for Option Module RP PCA, PC843
2.14 Overview of the Terminal Cross Section44
Operating Mode45
Operating Mode General45
Operating Modes and Pin Functions46
Configurable Pin Functions (Operating Mode Dependent)47
Functions Diagrams with Protection Mode "Switch off48
Mechanical Installation50
Mounting50
Cautionary Markings50
Control Cabinet Mounting50
Cooling and Ventilation50
Electrical Installation51
Installation General51
- Safety51
- Danger of Electric Shock51
- Dangerous Areas51
- Grounding - Safety Grounding51
- Ground Connections51
- Short-Circuit Capacity and Discharge Currents51
Power Mains Connection52
- Types of Power Mains52
- Mains Supply Voltage Range 638A52
- Mains Supply Voltage Range 638B52
- Protective Ground Connection (PE)52
- Cable Cross Section52
  - Dimensioning of Power Mains Cable and the Over-Current Protection52
  - Fault Current Protection54
DC Link Parallel Connection55
- General55
- Variation 1; Servo Drives Without DC LINK Protection55
- Variation 2; Servo Drives with DC LINK Protection58
- Function Softstart61
- Installation Instructions and Warnings61
- Layout of the Ballast Capacity62
Fuses , Contactors63
Brake Resistor64
- Selection of the Brake Resistor64
- Configuration of the Brake Resistor65
Wiring Instructions67
Electromagnetic Compatibility (EMC)67
- Hints for Mounting67
- Example for Mounting68
Hardware Configuration69
Jumpers69
- Power Board Layout Plan 638A70
- Power Board Layout Plan 638B70
Commissoning72
Commissioning Preparation72
Step : Wiring and Communications Test73
Step . :Feedback Test and Motor Selection74
- Step 2.2 Motor Selection74
- Step 2.3 Motor with Resolver Feedback76
- Step 2.4 Motor with HIPERFACE Feedback76
- Step 2.5 Motor with SIN-COS Feedback Linear Motor76
Step : Power up and Drive Activation77
- Step 3.1 Power up77
- Step 3.2 Drive Activation77
Step : Control Loop Optimization78
- Step 4.1 Control Loop Optimization with Rotary Motors78
Step : Operation Mode Selection79
Step Fieldbus Interface80
Step81
- Data Save81
- Step : Data Save81
Safe Torque off (STO)83
General Introduction83
- Important Technical Terms and Explanations83
- Stop Category According to en 60204-1 (Chapter. 9.2.2)83
- Applications in Accordance with the Regulations84
- Trained Personnel84
- Benefits with the Employment of the Safe Torque off Function84
- Safety Instructions and Limitations85
Safe Torque off Function, (STO)86
- Block Circuit Diagram86
- Status Diagram and Function of Terminals STO1# und STO287
Configuration and Parameter Settings88
Application Example of STO (Safe Torque Off)93
- Application Example 194
- Application Example 295
- Application Example 396
- Application Example 497
STO Function Test98
Signal Inputs Technical Data - Terminal Connection X11100
Diagnosis and Trouble-Shooting101
7-Segment-Display101
Reset of a Drive Trouble106
Trouble-Shooting107
Standards and Certifications108
Compliance with Regulations, Limitations and Basic Conditions108
- Conditions of Utilization for UL Certification 638A109
- 11.3 Conditions of Utilization for UL Certification 638B110
Technical Data111
General Technical Data111
- Power Circuit111
- Control Circuit111
- Signal Inputs and Outputs - Connection X10111
- EN-V1215.Doc / Type111
- Analog - Outputs112
- Thermo-Control X30112
- Thermo-Control X62112
- Brake-Control X62112
- Signal Inputs and Outputs - Connection X120B Resp. 120C113
- Digital Control113
- Digital Communication114
- X30 Resolver Evaluation / Transmitter Principles114
- X30 Endat Evaluation115
- Controller System115
- Mechanical Data115
Technical Unit Data116
- 116116
- Output Power 638A117
- Singlephase and Threephase Supply117
- 118118
- Output Power 638B119
Software121
EASYRIDER Windows - Software121
13.2 Introduction BIAS Editor122
- Program Layout123
- Execute a BIAS Program123
- Execute a PLC Program124
- Execute a Mathematics Program124
BIAS - Commands125
Appendix126
STO - Safety - Parameter - Report - Proposal126
Memo127
Modification Record128
EN-V1215.Doc / Type129

Parker 638 series

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