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591C
Parker 591C User Manual
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DC590 series
Digital Drive
HA467078U001 Issue 2
Product Manual
2
Table of Contents
Default Chapter
9
Table of Contents
9
Chapter 1 Getting Started
14
Getting Started
14
About this Manual
16
How the Manual Is Organised
16
Initial Steps
16
Equipment Inspection and Storage
17
Packaging and Lifting Details
17
Chapter 2 Product Overview
18
Product Range
20
Component Identification
21
How It Works
22
Control Features
23
Keypad & Display
24
Option Boards
24
Product Overview
18
Chapter 3 Installing the Drive
26
Mechanical Installation
28
Unpacking the Drive
28
Lifting the Drive
28
Dimensions
29
Mounting the Drive
30
Ventilation and Cooling Requirements
31
AC Line Choke
31
Filtering
32
Electrical Installation
33
Minimum Connection Requirements
35
Connection Diagrams
37
Power Connections
38
Control Connections
43
Motor Field Options
50
Internal/External Supply
50
DC Contactor - External VA Sensing
52
Power Board Circuit Descriptions
53
590/591 (Ah385851U002, U003, U004, U005)
53
598/599 Power Board (AH385128U009)
57
Heatsink Cooling Fan Connections
57
Contactor Supply
57
Optional Equipment
58
Speed Feedback Option Boards
59
Communications Option Boards
61
Comms Option Board (P1)
61
External AC Supply EMC Filter Installation
62
Earth Fault Monitoring Systems
64
Installation Drawings
65
Drive Installation Drawings
65
External Stack Installation Drawings
69
Filter Installation Drawings
72
Line Choke Installation Drawings
80
590 Capacitor Box
82
Chapter 4 Operating the Drive
84
Pre-Operation Checks
86
Setting-Up the Drive
87
Calibration
87
Switchable Calibration Panel
88
Analog Tacho Calibration Option Board
89
Microtach/Encoder Feedback Option Board
91
Selecting Speed Feedback
91
Initial Start-Up Routine
92
Performance Adjustment
99
Current Loop - the Autotune Feature
99
Speed Loop Adjustment
100
Starting and Stopping Methods
102
Stopping Methods
102
Normal Stop (C3)
102
Program Stop (B8)
105
Coast Stop (B9)
107
Standstill
107
The Trip Condition
107
Normal Starting Method
107
Advanced Starting Methods
108
Starting Several Drives Simultaneously
108
Jog
108
Crawl
108
Take up Slack
109
COMMS Control of the Drive
110
Remote Sequencing Command
110
Chapter 5 Control Loops
114
Control Loops - Principle of Operation
116
Current Loop
116
Speed Loop
119
Field Control
120
Set-Up Notes
120
Field Weakening
120
Standby Field
121
Control Loops
114
Chapter 6 The man - Machine Interface (MMI)6-1
122
Introducing the MMI
124
Welcome Screen
124
Control Key Definitions
125
Keys for Programming the Drive
125
LED Indications
126
The Menu System
127
Navigating the Menu System
128
Changing a Parameter Value
128
The Menu System Map
129
The Man-Machine Interface (MMI)
131
Diagnostics
131
Setup Parameters
135
Password
136
Alarm Status
137
Menus
137
Parameter Save
137
Serial Links
138
System
138
Configure Drive
139
Function Blocks
140
Menu Shortcuts and Special Key Combinations
141
Quick Tag Information
141
Resetting to Factory Defaults (2-Button Reset)
141
How to Save, Restore and Copy Your Settings
142
Saving Your Application
142
Restoring Saved Settings
143
Copying an Application
143
Trips and Fault Finding
144
Trips
146
What Happens When a Trip Occurs
146
Resetting a Trip Condition
146
Fault Finding
147
Alarm Messages
148
Hexadecimal Representation of Trips
149
Using the MMI to Manage Trips
150
Test Points
156
Chapter 8 Routine Maintenance and Repair
158
Maintenance
160
Service Procedures
160
Preventive Maintenance
160
Repair
161
Saving Your Application Data
161
Returning the Unit to Parker SSD Drives
161
Disposal
162
Technical Support Checks
162
System Port (P3) Set-Up a
164
6-15 Appendix A Serial Communications
166
Main Serial Port (P1
166
System Port (P3
167
UDP Support
168
System Port (P3) Set-Up
169
UDP Transfer Procedure
169
MMI Dump Procedure
170
Dselite Support
171
System Port (P3) Set-Up
171
5703 Support
172
System Port (P3) Set-Up
174
EI Bisynch ASCII Support
175
System Port (P3) Set-Up
175
EI Binary Support
180
System Port (P3) Set-Up
180
EI Bisynch Binary Message Protocol
182
EI Bisynch Binary Parameter Specification Tables
186
Error Codes
195
Error Report (Ee
195
Appendix B Certification
198
Europe
198
What Are the European Directives
198
CE Marking for the EMC Directive 2004/108/EC
199
Introduction
198
United States of America & Canada
201
Compliance
201
Conditions for Compliance with Ul508C
201
Solid-State Motor Overload Protection
201
Short Circuit Rating
203
Field Wiring Temperature Rating
203
Operating Ambient Temperature
203
Field Wiring Terminal Markings
203
Power and Control Field Wiring Terminals
203
Field Grounding Terminals
204
Field Terminal Kits
204
Fuse Replacement Information
204
Australia & New Zealand
205
Emc
206
EMC General Installation Considerations
208
Earthing Requirements
208
Increasing Motor Cable Length
209
Certificates
210
Appendix C Parameter Specification Tables
214
Parameter Tables
214
Specification Table: Tag Number Order
215
Parameter Table: MMI Menu Order
238
Appendix D Programming
252
Programming Your Application
252
Programming with Block Diagrams
252
Modifying a Block Diagram
252
Saving Your Modifications
255
Understanding the Function Block Description
255
MMI Menu Maps
256
Function Blocks by Category
257
Alarms D
257
Compatibility with Earlier Versions of Firmware
258
Function Block Descriptions
261
5703 In
261
5703 Out
262
Advanced
263
Alarm History
266
Alarms
267
Analog Inputs
272
Analog Outputs
274
Autotune
275
Aux I/O
277
Calibration
279
Configure Drive
281
Current Loop
283
Current Profile
287
Deadband
288
Demultiplexer
289
Diameter Calc
290
Digital Inputs
298
Encoder
305
Feedbacks
307
Field Control
308
Inertia Comp
315
Link
316
Inverse Time
317
Jog/Slack
318
Main Port (P1
321
Menus
323
Min Speed
324
Minilink
325
Multiplexer
326
Pid
327
Pll (Phase Locked Loop
332
Pno Config
333
Preset Speeds
334
Profiled Gain
337
Raise/Lower
339
Ramps
342
Sequencing
348
Setpoint Sum
351
Current Loop D
357
Sramp
361
Standstill
364
Cont
364
Stop Rates
366
System Port (P3
369
Torque Calc
371
The Default Application
372
Block Diagrams
372
Programming Block Diagram - Sheet 1
373
Programming Block Diagram - Sheet 2
374
Programming Block Diagram - Sheet 3
375
Main Block Diagram
376
Field Control Block Diagram
377
Start/Healthy Logic Block Diagram
378
Functional Block Diagram
379
Appendix E Technical Specifications
380
Technical Specifications
380
Understanding the Product Code Environmental Details EMC Compliance
380
Cont
382
Cabling Requirements for EMC Compliance
385
External AC Supply (RFI) Filters and Line Choke
385
External Fuses (European
386
Internal Fuses
386
Earthing/Safety Details
387
3-Phase Power Supply Details
388
Electrical Ratings - Power Circuit
388
Auxiliary Power Supply Details
389
Terminal Definitions (Digital/Analog Inputs & Outputs
390
Power Terminals
391
Printed Circuit Board Types
391
Terminal Information (Power Board
392
Terminal Information - Control Board
394
Terminal Information (Option Boards
399
Termination Tightening Torque
401
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Parker 591C Specifications
General
Control Modes
Torque, Position
Feedback
Encoder
Communication
RS-485
Operating Temperature
0°C to 55°C
Protection Features
Overcurrent, Overvoltage, Overtemperature
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