Contents
CHAPTER 1 GETTING STARTED.....................................1-1
About this Manual .....................................................................1-3
How the Manual is Organised 1-3
Initial Steps 1-3
Equipment Inspection and Storage..............................................1-4
Packaging and Lifting Details .....................................................1-4
CHAPTER 2 PRODUCT OVERVIEW.................................2-1
Product Range...........................................................................2-3
• Component Identification 2-4
How it Works ............................................................................2-5
Control Features........................................................................2-6
Keypad & Display......................................................................2-7
Option Boards ..........................................................................2-7
CHAPTER 3 INSTALLING THE DRIVE.............................3-1
Mechanical Installation ..............................................................3-3
Unpacking the Drive 3-3
Lifting the Drive 3-3
Dimensions 3-4
Mounting the Drive 3-5
Ventilation and Cooling Requirements 3-6
AC Line Choke 3-6
Filtering 3-7
Electrical Installation ..................................................................3-8
Minimum Connection Requirements 3-10
• Connection Diagrams 3-12
• Power Connections 3-13
• Control Connections 3-18
Motor Field Options 3-25
• Internal/External Supply 3-25
DC Contactor - External VA Sensing 3-27
Power Board Circuit Descriptions 3-28
• 590/591 (AH385851U002, U003, U004, U005) 3-28
• 598/599 Power Board (AH385128U009) 3-32
Heatsink Cooling Fan Connections 3-32
Contactor Supply 3-32
Optional Equipment................................................................ 3-33
• Speed Feedback Option Boards 3-34
Communications Option Boards 3-36
• Comms Option Board (P1) 3-36
• External AC Supply EMC Filter Installation 3-37
• Earth Fault Monitoring Systems 3-39
Installation Drawings .............................................................. 3-40
Drive Installation Drawings 3-40
• External Stack Installation Drawings 3-44
Filter Installation Drawings 3-47
Line Choke Installation Drawings 3-55
590 Capacitor Box 3-57
CHAPTER 4 OPERATING THE DRIVE .............................4-1
Pre-Operation Checks............................................................... 4-3
Setting-up the Drive .................................................................. 4-4
Calibration 4-4
• Switchable Calibration Panel 4-5
• Analog Tacho Calibration Option Board 4-6
• Microtach/Encoder Feedback Option Board 4-8
Selecting Speed Feedback 4-8
Initial Start-Up Routine .............................................................. 4-9
Performance Adjustment 4-16
• Current Loop - The Autotune Feature 4-16
• Speed Loop Adjustment 4-17
Starting and Stopping Methods................................................ 4-19
Stopping Methods 4-19
• Normal Stop (C3) 4-19
• Program Stop (B8) 4-22
• Coast Stop (B9) 4-24
• Standstill 4-24
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