BODY / STEERING / SUSPENSION
5.5
TORQUE SPECIFICATIONS
FrontA-ArmAttaching Bolt 30ft.lbs.(41Nm)
Front A-Arm Ball Joint Stud Nut 25ft.lbs.(35Nm)
HandlebarAdjusterBlock 10-12ft.lbs. (14-17Nm)
MasterCylinder 45-55 in. lbs. (5.2-6.3 Nm)
Rear Axle Nut - (Tapered Roller Bearings)
(Left side) 120 ft. lbs. (165 Nm)
(Right side) 8-10 ft. lbs. (11-14 Nm)
Rear Shock Bolt (upper) 25 ft. lbs. (35Nm)
Rear Shock Bolt (lower) 25 ft. lbs. (35 Nm)
Rear Wheel Hub Nut 80 ft. lbs. (110Nm)
Rear Wheel Nut 50 ft. lbs. (69 Nm)
StrutRod RetainingNut (Top) 15ft.lbs. (21Nm)
Strut Casting PinchBolt 15 ft. lbs. (21Nm)
Swing Arm Pivot Bolt 150 ft. lbs. (207 Nm)
T ieRod EndJam Nut 12-14 ft. lbs. (17-19Nm)
T ieRodEndCastleNut 23-24 ft.lbs. (32-33Nm)
T ieRodEndAttachingBolt 25-30ft.lbs.(35-41Nm)
NOTE: Refer to exploded views throughout this
chapter for identification and location of components.
SPECIAL TOOLS
PART NUMBER TOOL
DESCRIPTION
2870871 Ball Joint
Replacement Tool
2870872 Shock Spanner
Wrench
2870623 Shock Absorber
Spring
Compression Tool
2871572 Strut Rod Wrench
2871573 LH Strut Spring
Compressor
2871574 RH Str ut Spring
Compr essor
COVER/PANEL REMOVAL
To remove, perform these steps:
Seat:
G Pull release lever at the rear of the seat
G Lift and pull seat rearward, disengaging
seat from tabs at the rear of the fuel tank
Side Panels
G Remove: Seat
G Disengage tabs at front and rear
Front Cover
G Remove: Seat
G Disengage tabs at front and rear
G Lift panel out
Rear Rack
G Remove: Seat
G 2 bolts at rear of rack
G 2 bolts at front of rack
Rear Cab Assembly
G Remove: Seat
G Rear rack
G 1 screw, nut and washer at rear of inner
left footrest
G 4 screws at bottom of left rear mudflap
G 1 screw, nut and washer at rear of inner
right footrest
G 4 screws at bottom of right rear mudflap
G 4 bolts and flat washers from top of cab
assembly, under seat
G 2 screws at rear bottom of cab assembly
near tail light
G Disconnect taillight harness
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