ENGINE
3.45
8. Slowly and carefully remove reel from recoil
housing making sure the spring remains in the
housing. Inspect the reel hub and bushing (A)for
wear.
A
9. Unwind rope and inspect for cuts or abrasions.
10. Inspectdrivetabonhubreturnspringfordamage.
To remove hub return spring, hold outer coils in
place with one hand and slowly remove spring
one coil at a time from the inside out.
11. Pullknotout of ofrecoilreel. Untieknot. Remove
rope from reel.
RECOIL ASSEMBLY
CAUTION: Recoil is under spring tension. A face
shield or eye protection is required during this
procedure.
To install a new spring:
1. Placespringinhousingwiththeendpositionedso
the spring spirals inward in a counterclockwise
direction. See photo.
2. Hold spring in place and cut retaining wire.
To reinstall an old spring:
1. Hookoutertab in placein recoilhousing andwind
springinacounterclockwisedirectiononecoil ata
time while holding the installed coils in place.
2. Lubricate the spring with light lubricant such as
Premium All Season Grease.
To complete recoil assembly:
1. Route rope through guide bushing in recoil
housing and into reel. Tie a secure knot in end of
the rope.
2. Wind rope counterclockwise onto the reel, as
viewed from ratchet side of reel.
3. Lock rope into notch on outer edge of reel.
4. Apply a small amount of grease or equivalent to
the center post of the housing and the bushing.
5. Install reel into housing making sure the spring
drive tab on the reel engages the spring and the
reel is fully seated in the housing.
Open end here
6. Apply downward pressure on the reel and rotate
counterclockwise approximately 6-7 turns to
pre-wind the spring. Continue rotating
counterclockwise until rope on outer edge aligns
with rope guide bushing.
7. Release rope from notch and allow reel to rewind
completely. If morepre-windis required,placerope
in notch and add additional turns of pre-wind.
8. Installratchetpawlandreturnspring,withlongleg
of spring engaged in reel.
9. Reinstall friction plate.
NOTE: Thefriction platemustbe positionedwith
both end tabs of the friction spring opposite the
ratchet pawl.
10. Torque friction plate retaining bolt to 5-6 ft. lbs.
(7-9 Nm).
11. Apply Crankcase Sealant (PN 2871557)tothe
recoil housing outer edge. Reinstall recoil housing.
Seal stator wire harness grommet with R TV
silicone.
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877-999-5686
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