BRAKES
9.6
BRAKE BLEEDING - FLUID
CHANGE
NOTE: When bleeding the brakes or replacing the
fluid, always start with the caliper farthest from the
master cylinder.
CAUTION:
Always wear safety glasses during these
procedures. Brake fluid will damage finished
surfaces. Do not allow brake fluid to come in
contact with finished surfaces.
NOTE: Do not remove brake lever when reservoir
fluid level is low.
This procedure should be used to change fluid or
bleed brakes during regular maintenance.
1. Clean reservoir cover thoroughly.
2. Remove screws, cover and diaphragm (C) from
reservoir.
3. Inspect vent slots (A) in cover and remove any
debris or blockage.
B
A
D
C
Sight
Glass
Ill. 1
4. If changing fluid, remove old fluid from reservoir
with a Mity Vact pump or similar tool.
Mity Vact (PN 2870975)
5. Add brake fluid to the indicated MAX level inside
reservoir.
MAX
Polaris DOT 3 Brake Fluid
(PN 2870990)
Rear Brake Caliper Bleeding Procedure
6. Begin bleeding procedure with the caliper that is
farthest from the master cylinder. Be sure the
hose fits tightly on fitting. (B) is Auxiliary Brake
Line, (A) is Hand Brake Line
E
F
A
B
G Install a wrench on the brake line banjo
bolt (E) to hold the banjo bolt in place.
Install a box end wrench on the caliper
bleeder screw (F).
G Attach a clean, clear hose to bleeder
screw (F) and place the other end in a
clean container.
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