BRAKES
9.11
FRONT PAD INSTALLATION
1. Lubricatemountingbracketpinswithalight filmof
Polaris Premium All Season Grease, and install
rubber dust boots.
Polaris Premium All Season Grease
(PN 2871423)
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
materialfacingeachother. Besurepadsanddisc
are free of dirt or grease.
3. Install caliper on hub strut, and torque mounting
bolts.
18 ft. l b s .
(25 Nm)
Front Caliper Mounting Bolts
Torque: 18 ft. lbs. (25Nm)
4. Slowly pump the brake lever until pressure has
been built up. Maintain at least 1/2″ (12.7 mm) of
brake fluid in the reservoir to prevent air from
entering the brake system.
5. Install the adjuster screw and turn clockwise until
stationary pad contacts disc, then back off 1/2
turn (counterclockwise).
6. Verify fluid level in reservoir is up to MAX line
inside reservoir and install reservoir cap.
Master Cylinder Fluid
Up to MAX line inside reservoir
7. Install wheels and torque wheel nuts.
Front Wheel Nut Torque
20 ft. lbs. (27 Nm)
BRAKE BURNISHING
PROCEDURE
It is required that a burnishing procedure be
performed after installation of new brake pads to
extend service life and reduce noise.
Start machine and slowly increase speed to 30 mph.
Gradually apply brakes to stop machine. Allow pads
and disc to cool sufficiently during the procedure. Do
not allow pads or disc tobecome hot or warpage may
result. Repeat this procedure 10 times.
PartShark.com
877-999-5686
To Next Page
Loading...
Need help?
General
