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Polaris 2009 Trail Boss 330 Service Manual

Polaris 2009 Trail Boss 330
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ELECTRICAL
10.26
HEADLIGHT ADJUSTMENT
Theheadlightbeamcan beadjustedupanddownand
side to side.
1. Place the vehicle on a level surface with the
headlight approximately 25’ (7.6 m) from a wall.
25’ (7.6 m)
Lamp Center Height
2 (5.1 cm)
2. Measure the distance from the floor to the center
of the headlight and make a mark on the wall at
the same height.
3. Shifttransmissionto neutral, start the engine and
turn the headlight switch to high beam.
4. Observe headlight aim. The most intense part of
the headlight beam should be aimed 2 (5.1 cm)
below the mark placed on the wall in Step 2.
NOTE: Rider weight must be included on the
seat. For machines with separate low beam
lights, the drop should be 8 (20.3 cm) in 25’.
5. Adjust beam to desired position by moving
headlight.
HEADLIGHT LAMP
REPLACEMENT
NOTE: Allowlamp tocool beforeproceeding. Donot
touch a halogen lampwithbare fingers. Oil fromyour
skin leaves a residue, causing a hot spot which will
shortenthe lifeof thelamp. Holdthebulbby the base
only.
Headlight Assemb ly Remo val
1. Carefully unsnap the electrical harness from the
back of the headlight assembly and remove the
harness.
2. Removethescrewsandnutsfromthesidesofthe
headlight assembly.
3. Remove the headlight assembly.
Headlamp Replacement
1. Withtheheadlight assembly in place, unsnap the
electrical harness from the back the headlight
assembly.
2. T urnand pull out theconnectoron theback ofthe
headlight assembly. Gently pull the bulb out and
replacewiththenewbulb. Snaptheharnessback
into place.
TAILLIGHT/BRAKELIGHT
LAMP
REPLACEMENT
If the taillight/brakelight does not work the lamp may
need to be replaced.
1. From the rear of the taillight remove two screws
holding lens cover in place and remove lens
cover.
Lens Cover
Bulb
2. Remove lamp and replace it with recommended
lamp. Apply Dielectric Grease (PN 2871329).
3. Reinstall the lens cover removed in Step 1.
4. Testthetaillight/brakelighttoseethatitsworking.
POD ASSEMBLY REMOVAL /
INDICATOR
LAMP
REPLACEMENT
1. Remove the two screw covers (A) and screws
from the pod assembly (B).
A
B
C
PartShark.com
877-999-5686

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Polaris 2009 Trail Boss 330 Specifications

General IconGeneral
BrandPolaris
Model2009 Trail Boss 330
CategoryOffroad Vehicle
LanguageEnglish

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