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Polaris 2009 Trail Boss 330 Service Manual

Polaris 2009 Trail Boss 330
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ENGINE
3.18
7. Subtract valvestem measurementto obtainstem
to guide clearance. NOTE: Be sure to measure
each guide and valve combination individually.
8. Replace valve and/or guide if clearance is
excessive. Compare to specifications.
Valve Guide I.D.:
.2362-.2367I (6.0 -6.012 mm)
NOTE: Ifvalveguidesare replaced,valve seatsmust
bereconditioned. Referto ValveSeat Reconditioning
for procedure.
COMBUSTION CHAMBER
Clean all accumulated carbon deposits from
combustion chamber and valve seat area with a soft
wire brush.
VALVE SEAT
RECONDITIONING
Valve Seat Inspection
Inspect valve seat in cylinder head for pitting, burnt
spots, roughness, and uneven surface. If any of the
above conditions exist, the valve seat must be
reconditioned. See Valve Seat Reconditioning, Page
3.19--3.21. If the valve seat is cracked the cylinder
head must be replaced.
Too
Wide
Uneven
Good
Too
Narrow
Cylinder Head Reconditioning
NOTE: Servicing the valve guides and valve seats
requires special tools and a thorough knowledge of
reconditioning techniques. Follow the instructions
provided in the Valve Seat Reconditioning Kit (PN
2200634).
CAUTION: Wear eye protection when performing
cylinder head service. Valve guide replacement will
require heating of the cylinder head. Wear gloves to
prevent burns.
Valve Guide Removal/Installation
1. Removeall carbondepositsfrom thecombustion
chamber, valve seat and valve guide area before
attempting to remove valve guides. CAUTION:
Carbon depositsare extremely abrasiveandmay
damage the valve guide bore when guides are
removed.
2. Placenew valveguidesin afreezer forat least 15
minutes while heating cylinder head.
3. Heatcylinderheadinanovenor useahot plateto
bring cylinder head temperature to 212° F (100°
C). CAUTION: Do not use a torch to heat
cylinder head or warpagemay result fromuneven
heating. Head temperature can be checked with
a pyrometer or a welding temperature stick.
PartShark.com
877-999-5686

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Polaris 2009 Trail Boss 330 Specifications

General IconGeneral
BrandPolaris
Model2009 Trail Boss 330
CategoryOffroad Vehicle
LanguageEnglish

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