BRAKES
9.2
SPECIAL TOOLS
PART NUMBER TOOL DESCRIPTION
2870975 Mity Vact Test Tool
SPECIFICATIONS
Front Brake Caliper
Item Standard Service Limit
Brake Pad Thickness .298 ± .0073″ (7.6mm ± .185 mm) .180″ (4.6mm)
Brake Disc Thickness .150--.165” (3.81mm 4.191 mm) .140″ (3.556mm)
Brake Disc Thickness Variance Between
Measurements
- .002″ (.051mm)
Brake Disc Runout - .005″ (.50mm)
Rear Axle Brake Caliper
Item Standard Service Limit
Brake Pad Thickness .3177 ± .0073″ (8.07 ± .185mm) .180″ (4.6mm)
Brake Disc Thickness .150 -- .165″ (3.810--4.166mm) .140″ (3.556mm)
Brake Disc Thickness Variance Between
Measurements
- .002″ (.051mm)
Brake Disc Runout - .005″ (.25mm)
Master Cylinder I.D. - Front .750″
Master Cylinder I.D. - Aux. Rear .500″
TORQUE SPECIFICATIONS
Item Torque
(ft. lbs. except where noted*)
Torque
(Nm)
Caliper Mounting Bolts 18.0 24
Handlebar Master Cyl. Clamp Bolts *25 in. lbs. 3.0
Handlebar Master Cyl. Reservoir
Cover Bolt
*5 in. lbs. 0.56
Brake Line Banjo Bolts 15.0 21
Brake Disc Mount Bolts 18.0 25
Rear Master Cyl Mounting Bolts 8--11 11- -15
Bleeder Screws *25--30 in. lbs. 3-- 3.3
NOTE: Refer tothe tightening procedures in this chapter when torquing the bolts. Some special proceduresare
used when torquing certain bolts and fasteners.
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