MAINTENANCE
2.21
G Replace the air filter every 50 hours,
and possibly more often in very dirty
conditions.
AIR FILTER/PRE-FILTER
SER
VICE
It is recommended that the air filter and pre filter be
replaced annually. When riding in extremely dusty
conditions, replacement is required more often.
Theprefiltershouldbecleanedbeforeeachrideusing
the following procedure:
1. Lift up on the rear of the seat.
2. Pull the seat back and free of the tabs. NOTE:
When reinstalling seat, makesure theslots in the
seat engage the tabs in the fuel tank.
3. Remove clips from air box cover (A) and remove
cover. Inspect the gasket (E). It should adhere
tightly to the cover and seal all the way around.
A
4. Loosenclampandremoveair filterassembly(B&
C).
Ill.1
B
A
C
E
Cleaning:
5. Slipthe pre-filter element (C) off of mainelement.
Clean the pre filter with hot soapy water.
6. Rinse and dry thoroughly.
7. Inspect element for tears or damage.
8. Inspect main filterand replaceif necessary. If the
filter has been soaked with fuel or oil it must be
replaced.
Installation:
9. Reinstall pre-filter element over main filter. Be
sure the element covers entire surface of main
filter without folds, creases, or gaps.
10. Reinstall filter on main filter mount. Place filter
clamp over the assembly and tighten.
NOTE: Apply a small amount of general purpose
grease to the sealing edges of the filter before
reinstalling.
ILL.1
Filter Clamp
Main Filter
Filter Support
Front
Air Box
Proper Filter Placement
Ill.3
NOTE: The air filter should rest on the filter support.
Proper placement of the air filter is important to
prevent rattles and air leaks. See Illustration above.
11. Install air box cover and secure with clips.
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