Section 02 TROUBLESHOOTING
Sub-Section 04 (TRANSMISSION AND BRAKE SYSTEMS)
02-04-8
BRAKE SYSTEM
MECHANICAL BRAKE
SYMPTOM BELT “FLIP-OVER” AT HIGH SPEED
CONDITION NORMAL USE
Test/Inspection 1. Check pulley alignment.
a.Pulley misalignment.
Align pulley according to specifications (refer to TECHNICAL DATA 09).
2. Check drive belt identification number.
a.Using unspecified type of belt.
Replace belt with an appropriate drive belt.
SYMPTOM BRAKE DOES NOT ADJUST AUTOMATICALLY
CONDITION NORMAL USE
Test/Inspection 1. Check ratchet wheel spring.
a.Broken ratchet wheel tag.
Replace.
2. Check mobile pad stud.
a.Stud rotates in pad.
Replace.
SYMPTOM BRAKE HANDLE DOES NOT RETURN COMPLETELY
CONDITION NORMAL USE
Test/Inspection 1. Check brake return spring.
a.Broken return spring.
Replace.
2. Check if brake cable moves freely in its housing.
a.Brake cable movement is limited due to oxidation or dirt accumulation.
Replace.
3. Check distance between brake lever and caliper.
a.Distance is too wide.
Adjust according to specifications (refer to TRANSMISSION 04).
A00D0IY
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