Section 03 ENGINE
Sub-Section 05 (CDI SYSTEM)
03-05-4
CAUTION : Before reinstalling magneto,
remove the loose epoxy from harness.
ASSEMBLY
Position the armature plate
no. 1
on the crank-
case, aligning the marks on both parts.
Put a drop of Loctite 242 (blue) on screw threads
and tighten.
Clean crankshaft extension (taper).
Apply Loctite 242 (blue) on taper.
Position Woodruff key, magneto flywheel
no. 9
and lock washer
no. 12
on crankshaft.
Clean nut threads and apply Loctite 242 (blue) be-
fore tightening nut
no. 13
.
Torque nut to 90 N•m (66 lbf•ft).
At reassembly coat all electric connections with
silicone dielectric grease (P / N 413 7017 00) to
prevent corrosion or moisture penetration.
CAUTION : Do not use silicone “sealant”,
this product will corrode contacts.
Reinstall fan and starting pulley. Make sure yellow
fin of fan is aligned with timing hole when piston
is at TDC.
Ignition Timing
Check ignition timing as described in IGNITION
TIMING 05-03.
A25E0RD
420 8769 22
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