SUNWARD SWDM40 - Page 6

SWDM40 OPERATION & MAINTENANCE MANUAL
5
6.6.1 Storage Preparation
........................................................132
6.6.2 During Storage
............................................................. 132
6.6.3 After a Long-Term Storage
................................................. 132
6.6.4 Remote Operation
...........................................................133
7. KELLY AND DRILLING TOOLS ................................................................................ 135
7.1 KELLY............................................................................................................................................. 135
7.1.1 Introduction of Kelly
..................................................... 135
7.1.2 Correct Model Selection for Kelly
......................................... 137
7.1.3 Correct Operation of Kelly
................................................ 137
7.1.4 Kelly Disassembly
..........................................................140
7.1.5 Maintenance for Kelly
..................................................... 142
7.1.6 Requirements of Long-time Storage and Transport for Kelly
................143
7.1.7 After-Sale Service Code for Kelly
......................................... 143
7.1.8 Simple Repair Technology for Kelly
........................................ 145
7.2 DRILLING TOOLS ........................................................................................................................147
7.2.1 Common Drilling Tools and Application
.....................................147
8 MAINTENANCE AND SERVICE ................................................................................ 152
8.1 SAFETY INSTRUCTIONS FOR MAINTENANCE .................................................................. 152
8.1.1 Overview
................................................................... 152
8.1.2 Note for Maintenance
...................................................... 152
8.2 REGULAR MAINTENANCE ....................................................................................................... 160
8.2.1 Lubrication Maintenance Chart
............................................. 160
8.2.2 Oil
........................................................................ 166
8.2.3 Regular Check
.............................................................. 167
8.3 EVERY 10 HOURS MAINTENANCE .........................................................................................168
8.3.1 Checking And Adjusting Track Tension
......................................168
8.3.2 Hydraulic Cylinder Maintenance
............................................ 170
8.3.3 Checking Oil Level in Rotary drive Gearbox
............................... 172
8.3.4 Checking cushion device of Rotary drive
...................................172
8.3.5 Check Track Components for Lost or Damaged
............................... 172
8.3.6 Wire Rope Inspection
...................................................... 173
8.3.7 Discarding Criteria of Wire Rope
.......................................... 174
8.3.8 Wire Rope Maintenance
..................................................... 175
8.3.9 Checking Swivel Joint for Flexibility
.....................................176
8.3.10 Lubrication of Wire Rope Swivel Joint
....................................176
8.3.11 Checking Engine Oil Level
................................................ 178
8.3.12 Draining Water and Sediment in Diesel Tank
.............................. 179
8.3.13 Checking Hydraulic Oil Level and Quality
................................ 180
8.3.14 Checking Gear Oil Level for Reduction Gearbox
........................... 180
8.3.15 Checking Coolant Level
................................................... 181
8.3.16 Checking Fuel Capacity and Filling Fuel Oil
............................. 183
8.3.17 Checking Switches, Buttons and Operating Handles
........................ 184
8.4 MAINTENANCE FOR INITIAL 50 HOURS OF OPERATION ..............................................185
8.4.1 Changing Engine Oil and Filter
............................................ 185