SUNWARD SWDM40 - Page 7

SWDM40 OPERATION & MAINTENANCE MANUAL
6
8.4.2 Replacing Fuel Filter
..................................................... 188
8.4.3 Changing Oil-water Separator
.............................................. 189
8.4.4 Cleaning Filter Screen for Fuel Tank
......................................190
8.5 MAINTENANCE FOR EVERY 50 HOURS ............................................................................... 191
8.5.1 Checking Wire Rope Retainer Parallel with Roller
......................... 191
8.5.2 Checking Slewing Bearing Junction Bolts
...................................191
8.5.3 Checking Bolts Tightening for Key Parts of Rotary drive
.................. 191
8.5.4 Checking and Changing Drive Key Bar for Kelly
............................ 192
8.5.5 Checking and Changing Rotary drive Wear Plate
............................ 193
8.5.6 Checking Mounting Bolt of Track Shoe for Secure
.......................... 193
8.5.7 Visual Inspection of Air Intake System
....................................194
8.5.8 Checking Wiper
............................................................. 194
8.5.9 Checking Front Window Clean Device
........................................ 194
8.5.10 Changing Slewing Bearing of Servo-frame
................................. 194
8.5.11 Checking Air Compressor Belt
............................................. 195
8.6 MAINTENANCE FOR EVERY 100 HOURS ............................................................................. 196
8.6.1 Checking Oil Level for Swing Reduction Gearbox
........................... 196
8.6.2 Checking Oil Level for Travel Reduction Gearbox
.......................... 196
8.6.3 Checking Oil Level for Auxiliary Winch Reduction Gearbox
.................197
8.6.4 Checking Hydraulic Oil Filter Element
.....................................197
8.6.5 Draining Water and Sediment in Hydraulic Oil Tank
........................ 199
8.7 MAINTENANCE FOR EVERY 250 HOURS ............................................................................. 200
8.7.1 Checking and Changing Servo-frame Wear Plate
............................. 200
8.7.2 Inspection and Repairing of the Pressing Plate of Kelly Bar
..............200
8.7.3 Rotary drive Gear Oil Sample and Inspection
.............................. 201
8.7.4 Checking and Changing Hoses
............................................... 201
8.7.5 Cleaning Fuel Tank Filter Screen –see chapter 8.4.4
..................... 202
8.7.6 Cleaning Air Conditioner Condenser
........................................ 202
8.8 MAINTENANCE FOR INITIAL 250 HOURS OF OPERATION ............................................203
8.8.1 Changing Gear Oil for Main Winch Reduction Gearbox
....................... 203
8.8.2 Change Gear Oil for Rotary drive Reduction Gearbox
....................... 204
8.8.3 Changing Gear Oil for Swing Reduction Gearbox
............................ 204
8.8.4 Changing Gear Oil for Travel Reduction Gearbox
........................... 205
8.8.5 Changing Gear Oil for Auxiliary Winch Reduction Gearbox
.................. 205
8.8.6 Changing Gear Oil for Rotary drive Gearbox
............................... 206
8.8.7 Changing Air Filter, Return Filter Element and Pilot Filter Element see
–chapter 8.6.4
......................................................................206
8.8.8 Checking and Replacing Air Filter
.........................................206
8.9 MAINTENANCE FOR EVERY 500 HOURS ............................................................................. 208
8.9.1 Checking Wire Rope Sheave
................................................. 208
8.9.2 Changing Main Winch Reduction Gear Oil- see 8.8.1
........................ 208
8.9.3 Replacing Rotary drive Gearbox Gear Oil- see 8.8.2
....................... 208
8.9.4 Changing Engine Oil and Filter -see 8.4.1
................................ 208
8.9.5 Changing Fuel Filter- see 8.4.2
........................................... 208
8.9.6 Changing Oil-Water Separator Filter- see 8.4.3
........................... 208
8.9.7 Checking and Changing Inner and Outer Air Filter Element of Air Conditioner