PERIODIC MAINTENANCE 2-1
2
PERIODIC MAINTENANCE
CONTENTS
PERIODIC MAINTENANCE SCHEDULE ..................................................... 2- 2
PERIODIC MAINTENANCE CHART...................................................... 2- 2
LUBRICATION POINTS ......................................................................... 2- 3
MAINTENANCE AND TUNE-UP PROCEDURES ........................................ 2- 4
AIR CLEANER........................................................................................ 2- 4
SPARK PLUG......................................................................................... 2- 5
VALVE CLEARANCE............................................................................. 2- 7
ENGINE OIL AND OIL FILTER .............................................................. 2-12
EXHAUST CONTROL VALVE ............................................................... 2-13
FUEL LINE.............................................................................................. 2-14
ENGINE IDLE SPEED ............................................................................ 2-14
THROTTLE VALVE SYNCHRONIZATION ............................................ 2-15
EVAPORATIVE EMISSION CONTROL SYSTEM (E-33 ONLY) ........... 2-15
PAIR (AIR SUPPLY) SYSTEM............................................................... 2-15
THROTTLE CABLE PLAY ..................................................................... 2-15
CLUTCH ................................................................................................. 2-16
COOLING SYSTEM................................................................................ 2-17
DRIVE CHAIN......................................................................................... 2-20
BRAKE ................................................................................................... 2-23
TIRES...................................................................................................... 2-27
STEERING.............................................................................................. 2-27
FRONT FORK......................................................................................... 2-28
REAR SUSPENSION ............................................................................. 2-28
EXHAUST PIPE BOLT AND NUT.......................................................... 2-29
CHASSIS BOLTS AND NUTS ............................................................... 2-30
COMPRESSION PRESSURE CHECK ......................................................... 2-32
COMPRESSION TEST PROCEDURE ................................................... 2-32
OIL PRESSURE CHECK .............................................................................. 2-33
SDS CHECK.................................................................................................. 2-34
SAMPLE
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