ENGINE 3-43
WATER BYPASS UNION
• Remove the water bypass union 1.
• Apply SUZUKI BOND to the thread part of water bypass union
and tighten it to the specified torque.
99104-31140: SUZUKI BOND “1207B” (USA)
99000-31140: SUZUKI BOND “1207B” (Others)
Water bypass union: 12 N·m (1.2 kgf-m, 8.5 lb-ft)
CLUTCH
CLUTCH DRIVE PLATE INSPECTION
NOTE:
* Wipe off engine oil from the clutch drive plates with a clean
rag.
* Clutch drive plate No.1: I.D. 111 mm (4.4 in)/Purple paint
* Clutch drive plate No.2: I.D. 111 mm (4.4 in)/Black paint
* Clutch drive plate No.3: I.D. 118 mm (4.6 in)/NIL
A Paint
• Measure the thickness of drive plates with a vernier calipers.
• If the drive plate thickness is found to have reached the limit,
replace it with a new one.
Drive plate thickness:
Service Limit: 2.42 mm (0.095 in)
09900-20102: Vernier calipers
• Measure the claw width of drive plates with a vernier calipers.
• Replace the drive plates found to have worn down to the limit.
Drive plate claw width:
Service Limit: 13.05 mm (0.5138 in)
09900-20102: Vernier calipers
SAMPLE
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