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Suzuki GSX-R1000K5 - Balancer Shaft; Balancer Shaft Journal Bearing

Suzuki GSX-R1000K5
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ENGINE 3-63
BALANCER SHAFT
DISASSEMBLY
Remove the balancer gear along with the dampers from the
balancer shaft.
INSPECTION
Inspect the damper for wear and damage, replace it if any
defects are found.
REASSEMBLY
Apply MOLYBDENUM OIL SOLUTION to each part.
MOLYBDENUM OIL SOLUTION
Set the dampers and install the balancer shaft to balancer
gear.
NOTE:
* Fit the stopper of the balancer shaft between the dampers.
* Align the line A on the balancer shaft with the punch B on the
balancer gear.
BALANCER SHAFT JOURNAL BEARING
INSPECTION
Inspect each bearing of upper and middle crankcases for any
damage.
SELECTION
Place the plastigauge axially along the balancer shaft journal
as shown.
09900-22301: Plastigauge
Mate the middle crankcase with the upper crankcase, and
tighten the crankcase bolts (M8) and crankshaft bolts(M8) to
the specified torque.
Crankshaft journal bolt (M9):
Initial : 18 N·m (1.8 kgf-m, 13.0 lb-ft)
Final : 50°
Crankcase bolt (M8):
Initial : 15 N·m (1.5 kgf-m, 11.0 lb-ft)
Final : 26 N·m (2.6 kgf-m, 19.0 lb-ft)
Never rotate the balancer shaft when a piece of plasti-
gauge is installed.
SAMPLE

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