Suzuki GSX-R1000K5 - Servicing Information

SERVICING INFORMATION 10-1
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SERVICING INFORMATION
CONTENTS
TROUBLESHOOTING ................................................................................ 10- 3
FI SYSTEM MALFUNCTION CODE AND DEFECTIVE
CONDITION .......................................................................................... 10- 3
ENGINE ................................................................................................ 10- 7
RADIATOR (COOLING SYSTEM) ....................................................... 10-13
CHASSIS .............................................................................................. 10-14
BRAKES ............................................................................................... 10-15
ELECTRICAL ....................................................................................... 10-16
BATTERY ............................................................................................. 10-17
WIRING HARNESS, CABLE AND HOSE ROUTING................................. 10-18
WIRING HARNESS ROUTING............................................................. 10-18
CABLE ROUTING ................................................................................ 10-21
THROTTLE BODY HOSE ROUTING................................................... 10-22
FUEL TANK DRAIN HOSE ROUTING................................................. 10-23
COOLING SYSTEM HOSE ROUTING................................................. 10-24
FRONT BRAKE HOSE ROUTING ....................................................... 10-25
REAR BRAKE HOSE ROUTING ......................................................... 10-26
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING ................................ 10-27
FUEL TANK INSTALLATION .............................................................. 10-28
FUEL TANK LOWER SIDE COVER CUSHION RUBBER/
FASTENER INSTALLATION ............................................................... 10-29
AIR INTAKE PIPE CUSHION RUBBER INSTALLATION ................... 10-29
COWLING INSTALLATION ................................................................. 10-30
FRAME COVER INSTALLATION ........................................................ 10-31
SEAT LOCK CABLE ROUTING .......................................................... 10-31
REAR FENDER INSTALLATION......................................................... 10-32
UNDER COWLING HEAT SHIELD INSTALLATION........................... 10-33
BODY COWLING COVER CUSHION INSTALLATION....................... 10-34
WINDSCREEN TAPE CUSHION INSTALLATION .............................. 10-34
HEADLIGHT TAPE CUSHION INSTALLATION.................................. 10-35
AIR INTAKE COVER TAPE CUSHION INSTALLATION .................... 10-35
SIDE-STAND INSTALLATION............................................................. 10-36
GEARSHIFT PEDAL INSTALLATION................................................. 10-36
HANDLEBAR BALANCER .................................................................. 10-37
FRONT FOOTREST INSTALLATION.................................................. 10-37
REAR VIEW MIRROR INSTALLATION............................................... 10-38
REAR COMBINATION LIGHT INSTALLATION .................................. 10-39
REGULATOR/RECTIFIER INSTALLATION ........................................ 10-40
SPECIAL TOOLS ................................................................................. 10-41
SAMPLE