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Suzuki GSX-R1000K5 - Master Cylinder Removal; Master Cylinder Disassembly

Suzuki GSX-R1000K5
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CHASSIS 8-79
MASTER CYLINDER REMOVAL
Drain the brake fluid. (8-64)
Remove the brake fluid reservoir mounting bolt 1.
Place a rag underneath the union bolt on the master cylinder
to catch spilled drops of brake fluid. Remove the union bolt 2
and disconnect the brake hose.
Loosen the lock-nut 3.
Remove the mounting bolts 4.
Disconnect the reservoir hose.
Remove the master cylinder by turning the master cylinder
rod 5.
MASTER CYLINDER DISASSEMBLY
Remove the reservoir cap 1 and diaphragm 2.
Remove the connector 3 by removing the screw.
Remove the O-ring 4.
Immediately and completely wipe off any brake fluid
contacting any parts of the motorcycle. The fluid
reacts chemically with paint, plastic and rubber mate-
rials, etc. and will damage them severely.
Replace the O-ring with a new one.
SAMPLE

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