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Suzuki GSX-R1000K5 - Camshaft Runout; Cam Chain Tension Adjuster

Suzuki GSX-R1000K5
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3-30 ENGINE
If the camshaft journal oil clearance measured exceeds the
limit, measure the inside diameter of the camshaft journal
holder and outside diameter of the camshaft journal.
Replace the camshaft or the cylinder head depending upon
which one exceeds the specification.
Camshaft journal holder I.D.:
Standard: (IN. & EX.):
24.012 – 24.025 mm (0.9454 – 0.9459 in)
09900-20602: Dial gauge (1/1000, 1 mm)
09900-22403: Small bore gauge (18 – 35 mm)
Camshaft journal O.D.:
Standard (IN. & EX.):
23.959 – 23.980 mm (0.9433 – 0.9441 in)
09900-20205: Micrometer (0 – 25 mm)
CAMSHAFT RUNOUT
Measure the runout using the dial gauge.
Replace the camshaft if the runout exceeds the limit.
Camshaft runout:
Service Limit (IN. & EX.): 0.10 mm (0.004 in)
09900-20607: Dial gauge (1/100 mm)
09900-20701: Magnetic stand
09900-21304: V-block set (100 mm)
CAM SPROCKET
Inspect the sprocket teeth for wear.
If they are worn, replace the sprocket/camshaft assembly and
cam chain as a set.
CAM CHAIN TENSION ADJUSTER
INSPECTION
Remove the cam chain tension adjuster cap bolt and spring.
Check that the push rod slides smoothly when releasing stop-
per 1.
If it does not slide smoothly, replace the cam chain tension
adjuster with a new one.
SAMPLE

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