Suzuki GSX-R1000K5 - Fuel System and Throttle Body; Fuel System and Throttle

FUEL SYSTEM AND THROTTLE BODY 5-1
5
FUEL SYSTEM AND THROTTLE BODY
CONTENTS
FUEL DELIVERY SYSTEM........................................................................... 5- 2
FUEL SYSTEM.............................................................................................. 5- 3
FUEL TANK LIFT-UP ............................................................................. 5- 3
FUEL TANK REMOVAL......................................................................... 5- 3
FUEL TANK INSTALLATION ................................................................ 5- 4
FUEL PRESSURE INSPECTION ........................................................... 5- 4
FUEL PUMP INSPECTION .................................................................... 5- 5
FUEL DISCHARGE AMOUNT INSPECTION ........................................ 5- 5
FUEL PUMP RELAY INSPECTION ....................................................... 5- 6
FUEL PUMP AND FUEL FILTER REMOVAL........................................ 5- 7
FUEL MESH FILTER INSPECTION AND CLEANING .......................... 5- 9
FUEL PUMP AND FUEL MESH FILTER INSTALLATION.................... 5- 9
THROTTLE BODY ........................................................................................ 5-12
CONSTRUCTION ................................................................................... 5-12
AIR CLEANER BOX REMOVAL............................................................ 5-13
THROTTLE BODY REMOVAL............................................................... 5-14
THROTTLE BODY DISASSEMBLY....................................................... 5-15
THROTTLE BODY CLEANING.............................................................. 5-17
INSPECTION .......................................................................................... 5-17
THROTTLE BODY REASSEMBLY........................................................ 5-18
THROTTLE BODY INSTALLATION ...................................................... 5-21
AIR CLEANER BOX INSTALLATION ................................................... 5-22
STP SENSOR ADJUSTMENT ............................................................... 5-22
FUEL INJECTOR REMOVAL................................................................. 5-23
FUEL INJECTOR INSPECTION............................................................. 5-23
FUEL INJECTOR INSTALLATION ........................................................ 5-23
FAST IDLE.............................................................................................. 5-24
FAST IDLE ADJUSTMENT .................................................................... 5-24
THROTTLE VALVE SYNCHRONIZATION ............................................ 5-26
THROTTLE POSITION SENSOR (TPS) SETTING................................ 5-29

Gasoline must be handled carefully in an area well ventilated and away
from fire or sparks.
SAMPLE