ELECTRICAL SYSTEM
2IJ
4.
Di
sconnect the alternator's 3-pin elect
ri
cal
connector (Figure 4) containing 3 yellow wires
from the voltage regulator located on the rear
fcnder.
S.
Drain the engine oil
as
described under
Engine
Oil
allli
Filter Change in Chapter Three.
6.
Remove the drive pulley guard and
th
e drive
pulley as described under Left-hand Crankcase
COW!T
and
Dril'e Pulley Rem
omil
lnstallalioll in
Chapter Four.
7.
Remo
ve
the tie wrap (Figure
10
) securing the
alternator electrical cable and emission control
ho
ses
to
the frame.
NOTE
Figure
JJ
is sho",,,
with
the engint
remol'ed
from
the
frame
for
clarit),.
Ii
is
not
necessary
to
TemO\
'e
the fmgine
to
perform this procedure.
8.
Remove the bolt (Figure
ll
) securing the
Stato
r
assembly electrical cable
to
the external shift
mechanism
cover.
9. Remove the engine left-hand crankcase cover
as
described in Chapter Four.
10.
To
remove the alternator stator assembly from
the left-hand crankcase cover, perform the
following:
a. Turn the alternator cover ups
id
e down on
several shop cloths
to protect the finish.
b.
Remove the bolts (A, Figure
12
) securing the
stator assembly
to
the ahernator cover.
c.
Remove the screws securing the pickup co
il
(B. Figure
12
) and the wiring harness strap
and clamp.
d. Remove the bolt and wire clamp (C. Figure
12
) securing the electrical wire harness
to
the
left-hand crankcase cover.
e.
Remove the rubber grommet (
0,
Figure
12
)
from the receptacle
in
the alternator cover and
remove the stator assembly from the cover.
II.
Install
by
reversing these rem
oval
steps. Note
the following during
in
stallation.
12
. Apply blue Loctile Threadlocker
No.
242 to
the screw and bolt threads prior to installation.
Tighten
all screws and bolts secu
rel
y.
13
.
In
Sla
li
a new cove r gasket.
II
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