CONTENTS
QUICK REFERENCE
DATA
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IX
CHAPTER ONE
GENERAL INFORMATION
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1
Manual organization
Notes. cautions and warnings
Safety first
Service hints
Special tips
Torque speci
fi
cations
Fa
ste
ne
rs
Lubrica
nt
s
CHAPTER TWO
Expendable supplies
Pan
s rcpin
cc
mcnl
Ser
ial numbers
Ba
sic
hand
too
ls
Tunc-up and troubleshooting lools
Mechanic's tips
Riding safety
TROUBLESHOOTING
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23
Operating requirements
Emergen
cy
troubleshooting
Engine starting
Engine
perf
orm
ance
CHAPTER THREE
Engine noises
Excessive vibration
Front suspension and steering
Brake problems
WBRICATION, MAINTENANCE AND TUNE·UP .
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28
Routine ch
ec
ks
Pre-checks
Service
intervals
Tires and wheels
CHAPTER FOUR
Ball
ery
Periodic lubrication
Periodic mai
nl
cnan
ce
Tunc-up
ENGINE .
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68
Eng
in
e principles
Engine cooling
Servicing engine
in
frame
Engine
rem
oval/in
stal
lation
Cy
li
nder head C()\Icr,
ca
ms
han
and
cy
linder h
ea
d
Rocker
arm
assemb
li
es
Valves and
va
lve components
Cylinder
Pi
st
on.
pi
ston pin and piston rings
Oil pump
Staner
clutch and gears
Ri
g
ht
-hand crankcase cover (clutch cover)
Left-hand cra
nk
case cover and d
ri
ve pullcy
Crankcase and crankshaft
Balancer assembly
Break-in