4-14 DRIVE TRAIN
• Apply grease to the splines of the pinion gear shaft and install
the pinion gear shaft coupling joint by tapping with a plastic
mallet.
99000-25030: SUZUKI SUPER GREASE “A” (USA)
99000-25010: SUZUKI SUPER GREASE “A” (Others)
• Apply 4 – 5 gram of water resistance grease to the outside of
seal lip groove.
99000-25160: WATER RESISTANCE GREASE
BEVEL RING GEAR/SHIM
• Place the removed shims 1 on both sides of the ring gear,
then install the ring gear 2.
GEAR CASE COVER/GEAR CASE [FINAL ASSEMBLY]
• Coat a new O-ring with grease and apply sealant to the mat-
ing surface of the cover, then install the gear case cover.
99000-25030: SUZUKI SUPER GREASE “A” (USA)
99000-25010: SUZUKI SUPER GREASE “A” (Others)
99104-31140: SUZUKI BOND “1207B” (USA)
99000-31110: SUZUKI BOND “1215” (Others)
NOTE:
After the backlash and tooth contact have been checked or
adjusted, install a new O-ring and apply sealant.
• Apply THREAD LOCK SUPER “1303” to the case cover bolts
and tighten them to the specified torque in a crisscross pat-
tern.
99000-32030: THREAD LOCK SUPER “1303”
Gear case cover bolt: 25 N·m (2.5 kgf-m, 18.0 lb-ft)
NOTE:
After the backlash and tooth contact have been checked or
adjusted, apply THREAD LOCK SUPER “1303” to the case
cover bolts.
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