Textron MPE 850 OFF-ROAD

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TEXTRON MOTORS GmbH

Daimlerstraße 5

88677 Markdorf

Germany

WWW.TEXTRONMOTORS.COM

Main Page

Table of Contents3
About this Document5
Meaning of the Symbols and Signal Words5
Change Management5
Safety6
Meaning of the Safety Alert Symbol and Signal6
Words6
Important Safety Messages6
Before You Begin Working9
Engine Identifikation9
Engine Components9
Workshop Equipment11
- TEXTRON MOTORS Special Tools11
- Workshop Equipment and Tools12
- Supplies14
Section a - Engine Disassembly16
Removing Engine from the Vehicle18
Securing the Engine18
Mount the Engine Across from the Drive Side18
Removing Generator Cover19
Removing Starter19
Removing Intake Manifold20
Removing Ignition Coils21
Removing Spark Plugs21
Removing Valve Cover21
Removing Rocker Arms22
Mount the Engine on the Drive Side22
Removing Oil Cooler23
Removing Oil Cooler Bracket23
Removing Impeller24
Removing Slide Ring Seal24
Removing Crankshaft Cover24
Removing Crankshaft Sensor25
Mount the Engine Across from the Drive Side25
Removing Generator and Stub Shaft25
Removing Oil Pressure Pump26
Mount the Engine on the Drive Side27
Removing Suction Pump Cover27
Removing Suction Pump Intermediate Gear28
Removing Timing Chain28
Removing Cylinder Head29
Removing Crank Drive30
Removing Thermostat Housing32
Removing Chain Guide32
Removing Chain Rail32
Replacing Piston or con Rod33
Removing and Reinstalling Cylinder Liners33
Section B - Engine Resassembly36
Mount the Engine on the Drive Side38
Replacing Oil Filter38
Installing Chain Rail38
Installing Chain Guide39
Installing Thermostat Housing39
Installing Crank Drive39
Installing Cylinder Head44
Installing Timing Chain45
Installing Suction Pump Intermediate Gear47
Installing Suction Pump Cover47
Mount the Engine Across from the Drive Side48
Installing Crankshaft Oil Seal48
Installing Oil Pressure Pump50
Installing Generator and Stub Shaft51
Mount the Engine on the Drive Side52
Installing Crankshaft Sensor52
Installing Crankshaft Cover52
Installing Slide Ring Seal53
Installing Impeller55
Installing Oil Cooler Bracket55
Installing Oil Cooler56
Mount the Engine Across from the Drive Side56
Installing Rocker Arms57
Installing Valve Cover57
Installing Spark Plugs58
Installing Ignition Coils58
Installing Intake Manifold59
Installing Starter60
Installing Generator Cover61
Securing the Engine63
Installing Engine into the Vehicle63
Completing and Checking of the Work63
Section C - Additional Working Instructions64
Intake Manifold Disassembly65
- Removing Throttle Body65
- Removing Intake Manifold Sensor65
Intake Manifold Reassembly66
- Installing Intake Manifold Sensor66
- Installing Throttle Body66
Valve Cover Disassembly67
- Removing Camshaft Sensor67
Valve Cover Reassembly67
- Installing Camshaft Sensor67
Suction Pump Cover Disassembly68
- Removing Oil Suction Pump68
Suction Pump Cover Reassembly68
- Installing Oil Suction Pump68
Cylinder Head Disassembly69
- Removing Knock Sensor69
- Removing Brackets and Oil Pressure Switch69
- Removing Camshaft70
- Removing Valves70
- Removing Fuel Rail71
Cylinder Head Reassembly72
- Installing Fuel Rail72
- Installing Valves73
- Installing Camshaft74
- Installing Brackets and Oil Pressure Switch75
- Installing Knock Sensor76
Thermostat Housing Disassembly76
- Removing Thermostat76
- Removing Coolant Sensor77
Thermostat Housing Reassembly77
- Installing Coolant Sensor77
- Installing Thermostat77
Section D - Spezifications80
Tightening Torques und Assembly Instructions81
- Other Bolts83
- Screw-In Nipples84
- Screw-In Plugs84
Liquid Sealing Contours85
- Liquid Sealing Contour Crankcase85
- Liquid Sealing Contour Suction Pump Cover86
- Liquid Sealing Contour Thermostat Housing87
- Liquid Sealing Contour Generator Cover88
Test Procedures and Adjustments89
- Valve Lash89
- Spark Plug Gap89
- Con Rod Bearing Play90
- Main Bearing Play90
- Valve Timing90
- Generator91
- Oil Pressure92
- Tie Rod Thread Protusion93
- Thermostat93
- Crankshaft Sensing Wheel94
- Rocker Arm Cam Spike94

Textron MPE 850 OFF-ROAD - Page 98

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