Toro Reelmaster 5010- H - Page 111

Step4:Removethemotor/generatorassemblyfromthemachine.
Removethemotor/generatorassemblyfromthemachine.RefertoChapter5ofthe5010-HServiceManual.
Step5:Removethecontrollerfromthemotor/generator.
Removethecontrollerfromthemotor/generator.RefertoChapter5ofthe5010-HServiceManual.
Step6:Inspectthewiringbetweenthemotor/generatorandthe
controller.
Themotor/generatorandthecontrollereachhavecablingthatconnectstotheothercomponent.Inspectthe
wiringbetweenthecontrollerandthemotor/generator.
Pass
Thewiringbetweenthecontrollerandthemotor/generatorpassedinspection.GotoStep7.
Fail
Thewiringbetweenthecontrollerandthemotor/generatordidnotpassinspection.Onlyrepair
wiringthathasworninsulationorarecessedconnectorpin.Replaceallcomponentsthathave
damaged,burned,orbrokenwiring.GotoReturningtheMachinetoService(page22)andfollow
thestepslisted.
Step7:Installareplacementcontrollerontothemotor/generator.
RefertoChapter5ofthe5010-HServiceManualandfollowthestepslisted.
Step8:Installthemotor/generatorassembly.
RefertoChapter5ofthe5010-HServiceManualandfollowthestepslisted.
Step9:UseToroDIAGtoprogramthemotor/generator.
1.Removetheaccesspanelfromtheoutercoverofthecontrolarm.
2.ConnectaPCwithToroDIAGsoftwaretothemachineviaaToroDIAGCable(PartNo.115-1944).Refer
toToroDIAG-QuickStart(page24).
3.UsetheToroDIAGsoftwaretoreprogramthemachineinaccordancewithToroDIAGUser’sGuide.The
replacementmotor/generatorisprogrammedduringthereprogrammingofthemachine.
4.DisconnecttheToroDIAGcablefromthemachine.
5.Installtheaccesspanelontotheoutercoverofthecontrolarm.
6.GotoReturningtheMachinetoService(page22)andfollowthestepslisted.
ComponentLocationandElectricalConnections
The48Vdcbuscircuitrunsthroughoutthemachine.RefertotheAppendixforharnessdiagrams.
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