Toro Reelmaster 5010- H - Table of Contents

Contents
ReaderComments.........................................................................................................................................2
RevisionHistory.............................................................................................................................................3
Safety...................................................................................................................................................................7
MaintenanceandService...............................................................................................................................7
GeneralInformation...............................................................................................................................................8
ExternalReferenceMaterial...........................................................................................................................8
ToroDIAGSoftware.......................................................................................................................................9
Acronyms.......................................................................................................................................................9
Glossary.......................................................................................................................................................10
GeneralElectricalDiagnosticInformation............................................................................................................11
ConsumableMaterialsList...........................................................................................................................11
SpecialTools................................................................................................................................................11
InspectingtheHarnessandComponentConnectorAssemblies..................................................................11
RepairingtheWireInsulation.......................................................................................................................12
TestingtheElectricalCircuits........................................................................................................................12
InfoCenterDiagnostics.................................................................................................................................13
InfoCenterIcons...........................................................................................................................................14
TroubleshootingIntermittentElectricalFaults...............................................................................................16
FrequentlyUsedProcedures...............................................................................................................................17
ConnectingandDisconnectingthe12VdcBattery.......................................................................................17
ConnectingandDisconnectingthe48VdcBatterySystem..........................................................................19
ReadingFaults.............................................................................................................................................20
ClearingFaultsfromtheInfoCenter..............................................................................................................21
PreparingforTroubleshootingand/orTesting...............................................................................................22
ReturningtheMachinetoService.................................................................................................................22
ToroDIAG-QuickStart................................................................................................................................24
ReplacingaT oroElectronicController(TEC)...............................................................................................26
Fault1:EngineCoolantTemperatureHigh—CRMStop......................................................................................28
Fault2:EngineCoolantT emperatureHigh—EngineShutdown..........................................................................33
Fault4:InputPull-UpEnable(IPE)VoltageT ooLow...........................................................................................39
Fault5:MainPowerRelayFailure.......................................................................................................................40
Fault6:KeyStartTimeout...................................................................................................................................46
Fault8:12VdcChargingSystemVoltageT ooHigh............................................................................................49
Fault9:12VdcChargingSystemVoltageTooLow.............................................................................................53
Fault13:IgnitionSwitchMalfunction...................................................................................................................57
Fault15:EngineSpeedSwitchBroken...............................................................................................................61
Fault16:12VdcAlternatorMalfunction...............................................................................................................66
Fault17:TheReelEnableOutputisOverCurrent..............................................................................................70
Fault19:EngineCoolantT empSensorOutofRange.........................................................................................73
Fault21:IDModuleFault....................................................................................................................................76
Fault24:JoystickBroken....................................................................................................................................81
Fault26:EngineStartOutputSignalCurrentisT ooHigh....................................................................................84
Fault27:EngineRunOutputCircuitFaulttoFuelActuator..................................................................................89
Fault28:All48VCANBusDevicesOfine..........................................................................................................94
Fault29:48VBatteryLowVoltage....................................................................................................................101
Fault30:48VBusHighVoltage.........................................................................................................................104
Fault31:48VdcKeySwitchOvervolt................................................................................................................108
Fault32:UnknownCuttingUnitFault................................................................................................................112
Fault33:UnknownMotor/GeneratorFault........................................................................................................113
Fault34:UnknownMasterControllerFault.......................................................................................................114
Fault37:TECOutputCurrenttoGlowPlugRelayisExcessive........................................................................115
Fault38:CANBusFault—CRM1.....................................................................................................................118
Fault39:CANBusFault—CRM2.....................................................................................................................125
Fault40:CANBusFault—CRM3.....................................................................................................................132
Fault41:CANBusFault—CRM4.....................................................................................................................139
Fault42:CANBusFault—CRM5.....................................................................................................................146
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