CuttingReelMotor,2-PinConnector(cont'd.)
PinNumber
WireColor
1Red
2Black
Pass
Thewiringinspectioncheckpassed.GotoStep3.
Fail
Oneormoreoftheinspectionchecksfailed.Repairorreplacethewornordamagedparts.Goto
ReturningtheMachinetoService(page22)andfollowthestepslisted.
Step3:Swapcuttingreelmotorsbetweencuttingunits.
Allofthecuttingreelmotorsareidentical.
1.GotoPreparingforTroubleshootingand/orT esting(page22)andfollowthestepslisted.
2.Unplugthe48Vdcbatterydisconnecttopreventunexpectedcuttingunitoperation.RefertoConnecting
andDisconnectingthe48VdcBatterySystem(page19).
3.Swapcuttingreelmotor1withacuttingreelmotorfromadifferentcuttingunit.Youcanobtainmore
informationonreplacingthecuttingreelmotorinChapter5ofthe5010-HServiceManual.
4.Pluginthe48Vdcbatterydisconnect.RefertoConnectingandDisconnectingthe48VdcBatterySystem
(page19).
5.Operatethemachine.
Thefaultmovestothe
newposition.
Ifthefaultfollowsthecuttingreelmotortothenewcuttingunit,replacethecutting
reelmotor.GotoStep4.
Thefaultrepeatsatthe
originalposition.
Ifthefaultrepeatsatthecuttingunit1position,gotoStep5.
Thefaultstopped
repeating.
Ifthefaultnolongerrepeats,notethepositionchangeofthecuttingreelmotorin
themaintenancerecordsforthemachine.Shouldthefaultrepeatinthefuture,
troubleshootingmayberesumedwhereyouleftoff.GotoReturningtheMachine
toService(page22)andfollowthestepslisted.
Step4:UseToroDIAGtoprogramthereplacementcuttingreelmotor.
1.Removetheaccesspanelfromtheoutercoverofthecontrolarm.
2.ConnectaPCwithToroDIAGsoftwaretothemachineviaaToroDIAGCable(PartNo.115-1944).Refer
toToroDIAG-QuickStart(page24).
3.UsetheToroDIAGsoftwaretoreprogramthemachineinaccordancewithToroDIAGUser’sGuide.The
replacementcuttingreelmotorisprogrammedduringthereprogrammingofthemachine.
4.DisconnecttheToroDIAGcablefromthemachine.
5.Installtheaccesspanelontotheoutercoverofthecontrolarm.
6.GotoReturningtheMachinetoService(page22)andfollowthestepslisted.
Step5:Measure48VdcpowerinmainharnessconnectorsP46and
P47.
Note:ConnectordiagramsareavailableinStep6.
1.Verifythattheengineisshutoff.
2.DisconnectmainharnessconnectorsP46andP47fromthecuttingreelmotorcableconnectors.
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