Toro Reelmaster 5010- H - Page 141

CuttingReelMotor,2-PinConnector(cont'd.)
PinNumber
WireColor
1Red
2Black
Pass
Thewiringinspectioncheckpassed.GotoStep3.
Fail
Oneormoreoftheinspectionchecksfailed.Repairorreplacethewornordamagedparts.Goto
ReturningtheMachinetoService(page22)andfollowthestepslisted.
Step3:Swapcuttingreelmotorsbetweencuttingunits.
Allofthecuttingreelmotorsareidentical.
1.GotoPreparingforTroubleshootingand/orT esting(page22)andfollowthestepslisted.
2.Unplugthe48Vdcbatterydisconnecttopreventunexpectedcuttingunitoperation.RefertoConnecting
andDisconnectingthe48VdcBatterySystem(page19).
3.Swapcuttingreelmotor4withacuttingreelmotorfromadifferentcuttingunit.Youcanobtainmore
informationonreplacingthecuttingreelmotorinChapter5ofthe5010-HServiceManual.
4.Pluginthe48Vdcbatterydisconnect.RefertoConnectingandDisconnectingthe48VdcBatterySystem
(page19).
5.Operatethemachine.
Thefaultmovestothe
newposition.
Ifthefaultfollowsthecuttingreelmotortothenewcuttingunit,replacethe
cuttingreelmotor.GotoStep4.
Thefaultrepeatsatthe
originalposition.
Ifthefaultrepeatsatthecuttingunit4position,gotoStep5.
Thefaultstopped
repeating.
Ifthefaultnolongerrepeats,notethepositionchangeofthecuttingreelmotor
inthemaintenancerecordsforthemachine.Shouldthefaultrepeatinthe
future,troubleshootingmayberesumedwhereyouleftoff.GotoReturningthe
MachinetoService(page22)andfollowthestepslisted.
Step4:UseToroDIAGtoprogramthereplacementcuttingreelmotor.
1.Removetheaccesspanelfromtheoutercoverofthecontrolarm.
2.ConnectaPCwithToroDIAGsoftwaretothemachineviaaToroDIAGCable(PartNo.115-1944).Refer
toToroDIAG-QuickStart(page24).
3.UsetheToroDIAGsoftwaretoreprogramthemachineinaccordancewithToroDIAGUser’sGuide.The
replacementcuttingreelmotorisprogrammedduringthereprogrammingofthemachine.
4.DisconnecttheToroDIAGcablefromthemachine.
5.Installtheaccesspanelontotheoutercoverofthecontrolarm.
6.GotoReturningtheMachinetoService(page22)andfollowthestepslisted.
Step5:Measure48VdcpowerinmainharnessconnectorsP48and
P49.
Note:ConnectordiagramsareavailableinStep6.
1.Verifythattheengineisshutoff.
2.DisconnectmainharnessconnectorsP48andP49fromthecuttingreelmotorcableconnectors.
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